• 제목/요약/키워드: UV curable resin

검색결과 68건 처리시간 0.027초

Thermal Conductivity and Adhesion Properties of Thermally Conductive Pressure-Sensitive Adhesives

  • Kim, Jin-Kon;Kim, Jong-Won;Kim, Myung-Im;Song, Min-Seok
    • Macromolecular Research
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    • 제14권5호
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    • pp.517-523
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    • 2006
  • The effects of particle content, size and shape on the thermal conductivity (k) and adhesion properties of thermally conductive, pressure-sensitive adhesives (PSAs) were investigated. The matrix resins were thermally crosslinkable, 2-ethylhexyl acrylic polyol and ultraviolet (UV)-curable, random copolymer consisting of acrylic oligomer and various acrylates. We found that k increased with increasing diameter and particle aspect ratio, and was further enhanced due to the reduction of the interfacial thermal barrier when the coupling agent, which increases the adhesion between particles and the matrix resin, was used. On the other hand, adhesion properties such as peel strength and tack of the thermally crosslinkable resin decreased sharply with increasing particle content. However, for UV curable resin, increased particle addition inhibited the decrease in adhesion properties.

3D 프린팅용 UV 경화 수지의 조사량 및 항온수조 침적에 따른 수축률의 차이 (Difference between shrinkage rate of irradiation amount of 3D printing UV curable resin and shrinkage rate according to a constant temperature water bath)

  • 김동연
    • 대한치과기공학회지
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    • 제42권2호
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    • pp.113-120
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    • 2020
  • Purpose: This study is to compare and analyze the shrinkage of the specimen after UV irradiation of UV cured resin at 5, 15, and 30 minutes. Methods: A cylindrical UV cured specimen was produced using a stainless steel mold. UV cured resin specimens were prepared in three groups: 5 minutes cured (5M), 15 minutes cured (15M), and 30 minutes cured (30M). The measurement was made in total 3rd. The measurement was made in total 3rd. The primary measurement was made after 24 hours using a digital measuring instrument. The 2nd and 3rd measurements were deposited in a constant temperature water bath and the shrinkage was measured. The measured data was calculated by referring to the ASTM C326 linear measurement calculation method. T-test and One-way ANOVA were performed to test the significance between groups. The post-test was conducted with Tukey (α=0.05). Results: When the inner diameter and the outer diameter of the three groups not placed in the water bath were compared and analyzed, the contraction was the smallest at 6.8% in the 5M group, and the contraction was the largest at 7.3% in the 30M group. In the outer diameter, the contraction of the 5M group was the smallest at 3.5%, and the contraction of the 30M group was the largest at 4.5%. Shrinkage decreased in all three groups immersed in a water bath for 3-7 days. Conclusion: In the UV cured resin specimen, the shrinkage increased as the amount of UV irradiation increased.

광경화성 아크릴 수지의 경화특성에 관한 연구 (Study on the Curing Properties of Photo-curable Acrylate Resins)

  • 김성현;장현석;박선희;송기국
    • 폴리머
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    • 제34권5호
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    • pp.469-473
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    • 2010
  • 광경화성 수지인 아크릴레이트의 경화 특성과 메카니즘에 대하여 Photo-DSC와 FTIR, Raman spectrometer를 이용하여 조사하였다. 아크릴레이트 종류, 관능기 수, 광 세기 등에 따른 경화 속도에 관한 정보는 시간에 따른 Photo-DSC curve에서 계산하였고, FTIR과 Raman을 이용하여 경화 반응의 전환율과 반응 메카니즘을 조사하였다. 광경화 반응에서 산소의 영향을 알아보기 위하여 아크릴레이트 수지와 thiol-ene 수지의 경화과정을 비교하였는데, 공기 중 산소가 아크릴레이트의 라디칼 반응에서 금지제로 작용하여 아크릴레이트 수지는 80% 이하의 전환율을 보인 반면 thiol-ene 수지는 산소가 반응에 영향을 미치지 않는 것을 알 수 있었다.

마이크로 중공구를 이용한 자외선 경화 코팅 박막의 단열 특성 (Thermal Insulation Property of UV Cure Coatings Using Hollow Micro-Spheres)

  • 김남이;장영욱;김성우
    • Korean Chemical Engineering Research
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    • 제50권4호
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    • pp.621-626
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    • 2012
  • 본 연구에서는 마이크로 기공의 중공구를 유기 고분자 수지와 복합화한 유/무기 하이브리드 물질을 제조하여 우수한 단열 성능을 갖는 코팅유리를 개발하고자 하였다. 유기 고분자 물질로는 투명성과 접착성이 우수한 6관능기의 우레탄 아크릴레이트(UP118), 3관능기의 trimethylolpropane triacrylate (TMPTA), 2관능기의 1,6-hexanediol diacrylate (HDDA), 광 개시제(Irgacure184) 등으로 구성된 자외선 경화형 수지를 사용하였다. 유리 및 실리카 중공구를 고분자 수지에 각각 10~40 vol%까지 첨가하여 얻어진 코팅 졸을 투명유리에 바(bar)코팅 방식으로 박막을 형성시킨 후 자외선 경화를 통해 최종 코팅유리를 제조하였다. 마이크로 중공구의 종류 및 함량이 제조된 코팅유리의 광 투과율, 열전도도, 접착성 및 표면 경도에 미치는 영향을 조사하였다. 복합물 코팅유리는 중공구가 과량 첨가되어도 우수한 접착성(5B)을 유지하였으며, 단열 성능은 각 중공구가 20 vol%만 함유되어도 뚜렷하게 향상된 결과를 나타냈다. 또한 실리카 중공구(SP)를 단열 재료로 사용하였을 경우 광 투과율 80 %의 투명 코팅유리를 얻을 수 있었다.

열경화성 수지 재료를 이용한 광학 렌즈 제조공정에서 렌즈 변형에 대한 수축률이 영향에 관한 연구 (A Study on the Effect of Shrinkage on Lens Deformation in Optical Lens Manufacturing Process Using Thermosetting Resin Material)

  • 박시환
    • Design & Manufacturing
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    • 제16권3호
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    • pp.9-15
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    • 2022
  • In order to reduce the manufacturing costs of the glass lens, it is necessary to manufacture a lens using a UV curable resin or a thermosetting resin, which is a curable material, in order to replace a glass lens. In the case of forming a lens using a thermosetting material, it is necessary to form several lenses at once using the wafer-level lens manufacturing technologies due to the long curing time of the material. When a lens is manufactured using a curable material, an error in the shape of the lens due to the shrinkage of the material during the curing process is an important cause of defects. The major factors for these shape errors and deformations are the shrinkage and the change of mechanical properties in the process of changing from a liquid material during curing to a solid state after complete curing. Therefore, it is necessary to understand the curing process of the material and to examine the shrinkage rate and change of physical properties according to the degree cure. In addition, it is necessary to proceed with CAE for lens molding using these and to review problems in lens manufacturing in advance. In this study, the viscoelastic properties of the material were measured during the curing process using a rheometer. Using the results, Rheological investigation of cure kinetics was performed. At the same time, The shrinkage of the material was measured and simple mathematical models were created. And using the results, the molding process of a single lens was analyzed using Comsol, a commercial S/W. In addition, the experiment was conducted to compare and verify the CAE results. As a result, it was confirmed that the shrinkage rate of the material had a great influence on the shape precision of the final product.

치과 3D 프린팅용 자외선 경화 레진에 광원의 두 가지 파장에 따른 경화 및 항온수조 침적에 따른 변형률의 비교 분석 (Comparative analysis of strain according to two wavelengths of light source and constant temperature bath deposition in ultraviolet-curing resin for dental three-dimensional printing)

  • 김동연;이광영;강후원;양천승
    • 대한치과기공학회지
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    • 제42권3호
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    • pp.208-212
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    • 2020
  • Purpose: This study aimed to analyze the shrinkage and expansion strain of ultraviolet (UV)-cured resin according to the wavelength of the light source and compare the shrinkage and expansion. Methods: We prepared the mold with according to the ISO 4049 specimen. The size of the circle in the mold was prepared with a height of 6.02 mm and a diameter of 4 mm. UV-curable resin for three-dimensional (3D) printing was injected into the circular mold. The control group was irradiated with a wavelength of 400~405 nm using UV-curing equipment (400 group), and the experimental group was irradiated with a wavelength of 460~465 nm (460 group). Both groups were produced ten specimens. The produced specimen was first measured with a digital micrometer. After the first measurement, the specimen was immersed in a constant temperature water bath for 15 days, after which the second measurement was performed, and the third measurement was taken after 30 days. The measured values were analyzed using the independent sample t-test (α=0.05). Results: In the non-immersion water tank, the contraction was 0.9% in the 400 group and 1.3% in the 460 group. In the constant temperature bath, the expansion was high at -0.4% in the 400 group for 15 days, and the smallest expansion was -0.03% for the 400 group for 30 days. There were significant differences between the two groups (p<0.05). Conclusion: The 400 group had a lower UV resin specimen strain than the 460 group. Therefore, it is recommended to use the wavelength required by the UV-curing resin.

실리카 에어로겔을 이용한 자외선 경화형 복합 코팅 물질의 제조 및 단열 특성 (Preparation and Thermal Insulation Property of UV Curable Hybrid Coating Materials Based on Silica Aerogel)

  • 김남이;김성우
    • 한국응용과학기술학회지
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    • 제29권1호
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    • pp.141-148
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    • 2012
  • 본 연구에서는 초소수성 실리카 에어로겔을 이용하여 단열 성능을 갖는 투명 필름용 유/무기 복합 코팅물질을 제조하였다. 바인더 물질로 사용된 자외선 경화형 우레탄 아크릴레이트 수지와 에어로겔과의 상용성을 위해 계면활성제(Brij 56)를 이용하여 에어로겔의 표면을 개질하였다. 개질된 에어로겔을 고분자 수지와 복합화한 코팅 용액을 폴리카보네이트 기지재에 코팅한 후 자외선경화를 통해 코팅필름을 제조하였다. 에어로겔이 10 vol% 함량으로 첨가되었을 때, 코팅필름의 단열성능은 측정된 열전도도 기준으로 순수 기지재 대비 28% 정도로 향상되었다. 또한, 코팅필름의 광투과율은 에어로겔이 50 vol%로 과량 첨가된 경우에도 80% 이상 높은 수준을 유지하였으며, 우수한 접착성(5B) 및 연필 경도(4H)를 보여주었다.

약한 광중합과 열경화를 이용한 곡면 미세 표면주름 제작 (Fabrication of Microscale Wrinkles on a Curved Surface Using Weak-Polymerization and Thermal Curing Process)

  • 양정호;조지준;박상후
    • 한국정밀공학회지
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    • 제33권10호
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    • pp.875-880
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    • 2016
  • In this study, we proposed an effective and simple way to directly generate wrinkle patterns on a curved surface. A curved surface was prepared using a 3D printer and an UV (Ultraviolet)-lighting system was utilized to weakly polymerize the UV-curable thin resin layer coated on the surface, resulting in a gradient of material properties in the layer thickness. Subsequently, a thermal curing process was conducted to generate microscale wrinkles by compressive forces that were generated during complete curing. Wrinkle shapes from 5, 15, 25 sec of UV-light exposure were compared. With increasing UV-exposure, the line-width of wrinkles became thicker due to much higher strength of skin zone. The results indicated that the proposed fabrication process could be utilized for surface modification in diverse research fields.

UV NIL을 이용한 Lift-off가 용이한 패턴 형성 연구 (Fabrications of nano-sized patterns using bi-layer UV Nano imprint Lithography)

  • 양기연;홍성훈;이헌
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1489-1492
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    • 2005
  • Compared to other nano-patterning techniques, Nano imprint Lithography (NIL) has some advantages of high throughput and low process cost. To imprint low temperature and pressure, UV Nano imprint Lithography, which using the monomer based UV curable resin is suggested. Because fabrication of high fidelity pattern on topographical substrate is difficult, bi-layer Nano imprint lithography, which are consist of easily removable under-layer and imprinted pattern, is being used. If residual layer is not remained after imprinting, and under-layer is removed by oxygen RIE etching, we might be able to fabricate the bi-layer pattern for easy lift-off process.

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임의 전압파형발생기를 이용한 다중 피에조 잉크젯 3D 프린팅 장비 개발 (Development of Multi Piezo Ink-Jet Printing System Using Arbitrarily Waveform Generator)

  • 김정수;김동수
    • 한국정밀공학회지
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    • 제32권9호
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    • pp.781-786
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    • 2015
  • Recently, studies of 3D printing methods have been working in various applications. For example, the powder base method laminates the prints by using a binding or laser sintering method. However, the draw back of this method is that the post process is time consuming and does not allow for parts to be rapidly manufactured. The binding method requires the post process while the time required for the post process is longer than the manufacturing time. This paper proposes a UV curing binding method with an integrated piezo printing head system. The optimization of an arbitrary waveform generation for the control of a UV curable resin droplet was researched, in addition to developed optimized UV curing processes in multi nozzle ink jet heads.