• Title/Summary/Keyword: Truck Weight

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Development of Onboard Scales to Measure the Weight of Trucks (상용차량의 하중을 측정하기 위한 탑재형 자중계 개발)

  • Seo, Myoung Kook;Shin, Hee Yong;Lee, Ho Yeon;Ko, Jea Il;Tumenjargal, Enkhbaatar
    • Journal of Drive and Control
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    • v.18 no.1
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    • pp.9-16
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    • 2021
  • Overloaded vehicles increase the maintenance cost of road structures, and they are a major factor in causing damage to the roads and bridges. In addition, overloaded vehicles compromise the braking capability of the vehicle; thus, threatening the safety of the driver. In order to prevent overloading of vehicles, the government is cracking down on the roads by using a device that measures the weight of vehicles. But this process is inconvenient because the place where the equipment is installed is far away from where the cargo is loaded. Due to the limitations of these fixed weighing devices, there is a growing need for technology that can monitor vehicle weight distribution and overload conditions in real time. In this work, we develop an onboard scale that can measure the load (weight) of trucks in real time. The onboard scale consists of high sensors, a signal processing unit, and a display, and it measures the load using height-displacement of the vehicle's leaf spring suspension.

A Study on Structural Analysis for Stability Evaluation According to Design Parameters of a Fire Ladder Vehicle (소방 고가사다리차의 설계 변수에 따른 안정성 평가를 위한 구조해석 연구)

  • Jung, Hoon;Kim, Cheol-Jung;Kim, Hong-Gun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.8
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    • pp.64-72
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    • 2020
  • In this study, a stability analysis was conducted through finite element analysis (FEA) of a simplified model of a fire ladder truck by changing the ascending angle, turning angle, and boundary conditions between the outrigger and the ground. The results of the analysis showed that decreasing the angle of the ladder car increases the moment due to the ladder weight, decreasing the safety factor despite being under the same load conditions. In the case of a rotating radius, the stability was found to vary depending on the boundary conditions. A comparative analysis in the future with these results and the experimental values from the actual fire ladder truck may determine the most appropriate boundary conditions based on the analysis program. It is expected to predict the risk of damage and rollover by assessing the stability of aerial ladder vehicles under different conditions.

Discrete Element Method for Defining the Dynamic Behavior and Abrasion of Gravel in Mixer Trucks during Mixing and Discharging (이산 요소법을 이용한 골재 입자의 혼합 및 배출 시 골재 거동 및 강판 마모에 관한 연구)

  • Ryu, Seung-Hun;Woo, Ho-Kil
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.34-41
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    • 2020
  • Ready-mixed concrete is unconsolidated concrete typically transported to construction sites by using mixer trucks. A proper rotation of concrete is necessary to prevent its solidification in mixer trucks during transport: in accordance with the manufacturing method and quality inspection prescribed in KSF4009, this movement is maintained after the manufacturing of concrete in professional production plants and the addition of water, solid materials, and admixtures. Unfortunately, mixer truck parts wear out over long periods of time. In order to improve the wear resistance of the main part of mixer trucks, we used a steel plate with good wear resistance or partially added a reinforcement plate. In this study, we first tested the properties of concrete (as required for the DEM), and then carried out mixing and discharge simulations to define the actual operating conditions of mixer trucks. For each condition, we calculated the amount and location of wear. The reliability of our results was finally verified by comparing them with the measurement values. Overall, this study provided basic data for an optimal design of mixer trucks: one that would reduce the vehicles' weight and production costs.

A Study of Carbon NCF Prepreg Manufacturing and Stacking Pattern Optimal Design Using Structure Analysis (CFRP 적용을 위한 Carbon NCF Prepreg 제작 및 구조해석을 활용한 적층패턴 최적설계 연구)

  • Kim, S.;Shin, H.C.;Ha, Sung Kyu
    • Composites Research
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    • v.33 no.1
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    • pp.13-18
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    • 2020
  • Recently, the fire rescue truck in problem proceed research it for the fast works action and for pass the small road. So we were research for weight reduction. In this study, the (NO. 5) fifth boom of the fire rescue truck have 288 mm(W) × 299 mm(D) × 3,691 mm(L) with a maximum load of 876 kg and the thickness of 3 mm of the Steel Boom. This changing of Steel (STRENX960) to CFRP was weave Carbon Fiber NCF (±45°, 2axis) and then it make the NCF Prepreg. This process was designed based on structural analysis, the effects of NCF Prepreg (±45°) on torsion were identified, and the optimal design was made with Stacking Pattern (b). Stack patterns were optimized for levels equal or higher than existing Steel Boom and CFRP Boom stacked in the UD direction, and finally, the lightening effect on weight of approximately 49.6% of the steel was identified.

A Study on Development of Dump Truck Route Exploration System (토공 운반경로 탐색 시스템 개발에 관한 연구)

  • Kang, Sanghyeok;Park, Soohyun;Seo, Jongwon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.38 no.6
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    • pp.957-965
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    • 2018
  • This study presents a geographic information system based dump truck route exploring system (DRES) which provides construction managers and hauling operators with efficient route information that can improve earthmoving productivity by reducing hauling time. The system is comprised of Network Analyst from Esri as a route exploring engine and a network data model. The network data model includes information on weight limit of bridges, height limit of pedestrian overpasses, and one way that impedes dump trucks' hauling efficiency. A construction manager is expected to input origin and destination point in the user interface, and the system generates an efficient route that avoids bridges with weight limit or pedestrian overpasses with height limit. The system was applied to a real earthmoving project to test its applicability, and it was found that the system functions as intended.

Structural Optimization of the Knuckle Crane Installed in Truck (트럭 장착용 너클크레인의 경량화를 위한 구조)

  • Lim, Hun-Bong;Shin, Moon-Kyun;Yang, Hyun-Ik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.344-348
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    • 2012
  • The knuckle crane design in Korea has been performed by assuming a cantilever beam type structure and numerically analyzing design data and finally improving the stiffness by replacing material. In our study, a complete finite element model of the knuckle crane is constructed and finite element analysis is conducted using Optistruct. Structural optimization to reduce the weight of the knuckle crane is processed by applying maximum loading condition at the largest radius of motion, which is the worst case of loading condition. As the results, existing over stiff design in a knuckle crane is corrected to meet a desired design limit and overall weight is reduced, which eventually leads to a reduction of $CO_2$ emission.

A Safety Evaluation on Structure of Panel for Railway (철도용 보판의 구조안전성 평가)

  • 윤성철;정종덕;김원경;박기준
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1553-1556
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    • 2003
  • As the public use part of the railway and the road, the railway crossing is important to work properly by two transportation means. Also, It is important to provide the good face of friction on the railway crossing in aspect of protecting the railway crossing accident. Lately, the material of railway crossing panel is the wood. the asphalt, and the steel. As they have a various fault, it was studied to analyze the structural action of the new material. rubber panel. This paper analyzed eigenvalue, stress and displacement by truck passing weight and thermal stress using the FEM model.

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Study on the High Speed WIM(Weigh-in-Motion) Measurement with Optical Fiber Sensor System (광섬유센서를 이용한 고속주행 트럭의 축중 측정에 관한 연구)

  • 조성규;김기수;배병우
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2003.04a
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    • pp.451-460
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    • 2003
  • In this paper, high speed fiber optic sensor weigh-in motion (WIM) system is proposed. Bragg gratings which have several advantages such as good reproducibility and good multiplicity compare to other optical fiber sensors are used for the system. Fabry-Perot filter for the signal process, which cannot be used in the high speed measurement because of the limitation in fast operation of PZT, is excluded. A new signal processing system which employs bandwidth filter is proposed and bridge type new sensor package design is also proposed. Design of the mold supporter is modified to round shape and then supporting points do not change. The data from the fiber sensors show identical and linear behavior to the axle weight. The proposed fiber optic WIM system is tested in the laboratory and experimented with actual trucks. The new concept of calibration is introduced and calculated by the experiments. The calibrated weight data show good approximations to real axial weights regardless the velocities of the truck.

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A Study on the Road Safety under Total Load and ESAL for trucks (대형트럭의 총하중과 축하중이 도로안전에 미치는 영향에 대한 연구)

  • Kim Hanxin;Lee ChangHo
    • Proceedings of the Safety Management and Science Conference
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    • 2005.05a
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    • pp.51-57
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    • 2005
  • There are very large differences on the standards of gross weight and single axle weight for commercial motor vehicles between international and Korean standards. Short Wheelbase Truck are produced and run only in Korea. It has very serious effects on the durabilities of bridges and roads and makes logistic competitive power fall back and overconsuming energy. This paper deals with a comparative study of the international standards with Korean, grasps the drawbacks and makes up the suggestions to strengthen the logistic competitive power of Korea and reduce the maintenance cost for the roads and the consumption of energy.

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Effect of Molecular Weight of Epoxidized Liquid Isoprene Rubber as a Processing aid on the Vulcanizate Structure of Silica Filled NR Compounds

  • Ryu, Gyeongchan;Kim, Donghyuk;Song, Sanghoon;Hwang, Kiwon;Kim, Wonho
    • Elastomers and Composites
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    • v.56 no.4
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    • pp.223-233
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    • 2021
  • In this study, epoxidized liquid isoprene rubber (E-LqIR) was used as a processing aid in a silica-filled natural rubber compound to improve the fuel efficiency, abrasion resistance, and oil migration problems of truck and bus radial tire tread. The wear resistance, fuel efficiency, and extraction resistance of the compound were evaluated according to the molecular weight of E-LqIR. Results of the evaluation showed that the E-LqIR compound had a lower chemical crosslink density than that of a treated distillate aromatic extract (TDAE) oil compound because of the sulfur consumption of E-LqIR. However, the filler-rubber interaction improved because of the reaction of E-LqIR with silica and crosslink with the base rubber by sulfur. As the molecular weight of E-LqIR increased, crosslink with sulfur was facilitated, and the filler-rubber interaction improved, resulting in improved abrasion resistance. The fuel efficiency performance of the E-LqIR compound was poorer than that of the TDAE oil compound because of the low chemical crosslink density and hysteresis loss at the free chain end of E-LqIR. However, the fuel efficiency performance improved as the molecular weight of E-LqIR increased.