• Title/Summary/Keyword: Thermal design

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Factors to Influence Thermal-Cycling Reliability of Passivation Layers in Semiconductor Devices Utilizing Lead-on-Chip (LOC) Die Attach Technique (리드 온 칩 패키징 기술을 이용하여 조립된 반도체 제품에서 패시베이션 박막의 TC 신뢰성에 영향을 미치는 요인들)

  • Lee, Seong-Min;Lee, Seong-Ran
    • Korean Journal of Materials Research
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    • v.19 no.5
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    • pp.288-292
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    • 2009
  • This article shows various factors that influence the thermal-cycling reliability of semiconductor devices utilizing the lead-on-chip (LOC) die attach technique. This work details how the modification of LOC package design as well as the back-grinding and dicing process of semiconductor wafers affect passivation reliability. This work shows that the design of an adhesion tape rather than a plastic package body can play a more important role in determining the passivation reliability. This is due to the fact that the thermal-expansion coefficient of the tape is larger than that of the plastic package body. Present tests also indicate that the ceramic fillers embedded in the plastic package body for mechanical strengthening are not helpful for the improvement of the passivation reliability. Even though the fillers can reduce the thermal-expansion of the plastic package body, microscopic examinations show that they can cause direct damage to the passivation layer. Furthermore, experimental results also illustrate that sawing-induced chipping resulting from the separation of a semiconductor wafer into individual devices might develop into passivation cracks during thermal-cycling. Thus, the proper design of the adhesion tape and the prevention of the sawing-induced chipping should be considered to enhance the passivation reliability in the semiconductor devices using the LOC die attach technique.

Thermal Stress Analysis for the Printed Circuit Board of Electronic Packages (전자장비 회로기판의 열응력해석)

  • Kwon Y. J.;Kim J. A.
    • Korean Journal of Computational Design and Engineering
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    • v.9 no.4
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    • pp.416-424
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    • 2004
  • In this paper, the heat transfer analysis and thermal stress analysis of the PCB(Printed Circuit Board) equipped in electronic Packages are carried out for various may types of chips on the PCB. And two structural PCB models are used in the analyses. The electronic chips on the PCB usually emit heat and this heat generates the thermal stress around the chip. The thermal load due to the heat generation of chips on the PCB may cause the malfunction of the electronic packages such as a monitor. a computer etc. Hence, the PCB should be designed to withstand these thermal loads. In this paper, the heat transfer analysis and thermal stress analysis are executed for the PCB model with pins and the analysis results are compared with the results for the PCB model without pins. The analysis results show that the PCB model without pins is not good for the thermal stress analysis of PCB, even though these two models have similar heat transfer characteristics. The analysis results also show that the highest thermal stress occurs in the pin especially attached to the highest temperature chip, and the PCB constrained to the electronic package on the long side is structurally more stable than other cases. The analyses of the PCB are executed using the finite element analysis code, NISA.

Evaluation of thermal shock resistance and thermal shock fracture toughness using $CO_2$ laser for ATJ graphite (ATJ 그라파이트의 $CO_2$ 레이저를 이용한 열충격 강도 및 열충격 파괴인성 평가)

  • Kim, Jae-Hoon;Lee, Young-Sin;Park, No-Seok;Kim, Duk-Hoi;Han, Young-Wook;Seo, Jung;Kim, Jung-Oh
    • Laser Solutions
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    • v.6 no.1
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    • pp.17-24
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    • 2003
  • The purpose of this study is to evaluate thermal shock resistance and thermal shock fracture toughness for ATJ graphite. Thermal shock resistance and thermal shock fracture toughness of ATJ graphite are evaluated by using CO$_2$ laser irradiation technique. The laser heat source is irradiated at the center of specimens. Temperature distribution on the specimen surface is measured using the thermocouples of type K and C. SEM and radiographic images are used to observe the cracks which are formed at the thermal shock specimens.

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A Study of the Improvement of Thermal Performance of a Junction Box of a Passenger Car (자동차 정션박스의 열성능 개선을 위한 연구)

  • Lee, Young-Lim
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.2
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    • pp.136-142
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    • 2008
  • Thermal management of a junction box of a passenger car has recently become more challenging due to its smaller size and larger current capacity. Thus, it is essential to perform the thermal optimization of a junction box in its design on an early stage of vehicle design. In this study, 3 dimensional CFD simulation with experimental measurement has been done to study for better thermal management of the junction box. First, the study of thermal characteristics of electric relays in the junction box has revealed that each surface of the relay has very different thermal resistance. In addition, an idea to install a cooling fan on the junction box has been studied and it was found that the forced cooling method was not effective on the system to keep the thermal resistance to the reasonable level of the junction box. Finally, the effect of external flows around the junction box on the temperatures of the relays, fuses, etc. has been studied and the result shows that the installation of the junction box at the proper place in an engine room can avoid any unnecessary overdesign in thermal management.

Asymmetric Thermal-Mixing Analysis due to Partial Loop Stagnation during Design Basis Accident of NPP (원전 설계기준 사고시 냉각재계통 부분정체로 인한 비대칭 열유동 혼합해석에 관한 연구)

  • Hwang, K.M.;Jin, T.E.;Kim, K.H.
    • Journal of ILASS-Korea
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    • v.8 no.1
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    • pp.23-28
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    • 2003
  • When a cold HPSI (High Pressure Safety Injection) fluid associated with a design basis accident, such as LOCA (Loss of Coolant Accident), enters the cold legs of a stagnated primary coolant loop, thermal stratification phenomena may arise due to incomplete mixing. If the stratified flow enters a reactor pressure vessel downcomer, severe thermal stresses are created in a radiation embrittled vessel wall by local overcooling. Previous thermal-mixing analyses have assumed that the thermal stratification phenomena generated in stagnated loop of a partially stagnated collant loop are neutralized in the vessel downcomer by strong flow from unstagnated loop. On the basis of these reasons, this paper presents the thermal-mixing analysis results in order to identify the fact that the cold plume generated in the vessel downcomer due to the thermal stratification phenomena of the stagnated loop is affected by the strong flow of the unstagnated loop.

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Studies on the Thermal Environment in Sleeping (II) -Thermal Insulation Effect of Bedding on Lightweight- (수면 열환경에 관한 연구 (II) -침구의 경량화에 따른 보온력-)

  • Sung, Su-Kwang
    • Journal of the Korean Society of Clothing and Textiles
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    • v.17 no.3
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    • pp.470-474
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    • 1993
  • This study carried out to get some fundamental data for designing lightweight bedding. In This study, the wool blanket, polyester/cotton blended blanket and down quilt were manufactured with a varied materials, structural factors such as yam count, fabric density respectivelyarn. And also, the thermal insulation value of the bedding were measured by warmth retaining tester. In addition, this paper examines the influence of varying materials, structural factors and blanket layers on the thermal insulation effect of the bedding. The main results obtained from this study are as follow : 1. The design of lightweight blankets make an attempting with a varying materials and structural factors such as yam count, fabric densityarn. 2. Almost, the design of lightweight blankets for polyester/cotton blended blanket and down quilt make an attempting without reduction in thermal insulation values. 3. The 6 layers of blanket have less thermal insulation value than the 6 times of blanket for under a layer have. About 27~32% decrease is observed in thermal insulation value of blanket for under 6 layer. 4. The thermal insulation value and areal weight of blankets have a positive relation between the thermal insulation value(Y) and areal weight(X) is based on the following equation. wool blanket : Y = 1.0850X + 0.4188 (r = 0.9992) PIC blended blanket : Y = 0.8845X + 0.3034 (r = 0.9999)

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Selection of Valves Susceptible to Pressure Locking and Thermal Binding (압력잠김 및 열고착 현상 발생가능 밸브의 선정)

  • Lee, Sung-No;An, Jin-Geun;Kim, Seoug-Beom
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.5
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    • pp.20-26
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    • 2007
  • Some gate valves are susceptible to pressure locking and thermal binding which prevent the safety function. The safety related gate valves susceptible to pressure locking and thermal binding shall be identified and taken preventive actions to ensure the safety function. The identification of the gate valves susceptible to pressure locking and thermal binding needs the evaluation of system design, valve and piping arrangement, test requirements, and operating conditions. Application of preventive methods should consider the system safety function, applicability, effectiveness, interface with system design, and cost. The selection procedure of valves susceptible to pressure locking and thermal binding can be effectively used in industry including nuclear power plants. In order to prevent the pressure locking, the hole can be drilled through the one disc of upstream side or down stream and the external equalizing line can be installed from bonnet to downstream or upstream. The double disc parallel seat valve type can be used instead of flexible wedge gate valve to prevent the thermal binding. The identification of gate valves susceptible to pressure locking and thermal binding, and preventive actions will meet the regulatory requirements and enhance the availability and safety of plants.

Optical and Thermal Influence Analysis of High-power LED by MCPCB temperature (MCPCB의 온도에 따른 고출력 LED의 광학적, 열적 영향력 분석)

  • Lee, Seung-Min;Yang, Jong-Kyung;Jo, Ju-Ung;Lee, Jong-Chan;Park, Dae-Hee
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.12
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    • pp.2276-2280
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    • 2008
  • In this paper, we present thermal dependancy of LED package element by changing temperature of MCPCB for design high efficiency LED lamp, and confirmed influence of LED chip against temperature with analysis of thermal resistance and thermal capacitance. As increasing temperature, WPOs were decreased from 25 to 22.5 [%] and optical power were also decreased. that is decreased reason of optical power that forward voltage was declined by decrease of energy bandgap. Therefore optical power by temperature of MCPCB should consider to design lamp for street light and security light. Moreover, compensation from declined optical efficiency is demanded when LED package is composed. Also, thermal resistances from chip to metal PCB were decreased from 12.18 to 10.8[$^{\circ}C/W$] by changing temperature. Among the thermal resistances, the thermal resistance form chip to die attachment was decreased from 2.87 to 2.5[$^{\circ}C/W$] and was decreased 0.72[$^{\circ}C/W$] in Heat Slug by chaning temperature. Therefore, because of thermal resistance gap in chip and heat slug, reliability and endurance of high power LED affect by increasing non-radiative recombination in chip from heat.

Design Optimization of Thermal Radiation Shield Cooled by Cryocooler (냉동기에 의해 냉각되는 복사열차폐 최적설계)

  • Choi, Y.S.;Tang, Hongming;Kim, D.L.;Yang, H.S.;Lee, B.S.
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2171-2174
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    • 2008
  • The design of thermal radiation shield cooled by a cryocooler is presented. This study is motivated mainly by our recent development of prototype superconducting magnet system for the Cyclotron K120. The superconducting magnet system is composed of the magnet cryostat, transfer line and supply cryostat. In order to minimize thermal radiation load, the superconducting coil form in the magnet cryostat is enclosed by the thermal radiation shield which is thermally connected to the first-stage cold head of a two-stage cryocooler in the supply cryostat. Since the supply cryostat is located far from the magnet cryostat large temperature gradient along the thermal shield is unavoidable. In this paper, the thermal radiation shield is optimized to minimize temperature gradient with taking into account the cryogenic load, system structure and electrical load. The effect of heat source from thermal conduction through mechanical supports on the temperature distribution of thermal radiation shield is also discussed.

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A Study on Thermal performance as Form of Steel stud by Using Thermal Video Camera (열화상 카메라를 이용한 건식벽체의 스틸스터드 형상에 따른 열성능 비교연구)

  • Jang, Cheol-Yong;Um, Eun-Jung;Lee, Na-Eun
    • 한국태양에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.236-240
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    • 2009
  • Dry wall using steel stud has the advantage of possibility to install various building, so it used to many buildings inside and outside of the country very rapidly. Though Light gauge steel framed housing offers many advantages to the consumer and the builder, the use of steel studs in wall system cause thermal problems such as thermal performance and pattern staing on walls. The present study has been conducted to observe effect of stud by the shape, and two kind of stud is made for this test to compare thermal performance. The test was conducted by setting those stud on the chamber and heating them. As the results of test and photograping by using TVS, there was temperature gap of each stud, and surface temperature of each section was appeared differently due to shape of stud delaying thermal bridge.

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