• Title/Summary/Keyword: Thermal Treatment

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Influence of Ozone Treatment on the Surface Characteristics of Montmorillonite and the Thermal Stability of Montmorillonite/polypropylene Nanocomposites (오존처리가 몬모릴로나이트의 표면특성 및 몬모릴로나이트/폴리프로필렌 나노복합재료의 열안정성에 미치는 영향)

  • Jin Sung-Yeol;Lee Jae-Rock;Park Soo-Jin
    • Composites Research
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    • v.18 no.1
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    • pp.23-29
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    • 2005
  • In this work, the effect of ozone treatment of montmorillonite (MMT) on the surface characteristics of montmorillonite and the thermal stability of MMT/polypropylene (PP) nanocomposites was investigated. The surface properties of MMT were determined by X-ray diffraction (XRD), Fourier transform infrared (FT-IR), and X-ray photoelectron spectroscopy (XPS). Also, the thermal stability of nanocomposites was investigated in thermogravimetric analysis (TGA). As a result, it was found that the silicate interlayers of the organically modified MMT (D-MMT) were increased by about 11${\AA}$, as compared with the MMT. Also, FT-IR showed that a new peaks at $2800\~2900\;cm^{-1}$ appeared due to the $CH_2$ mode in the D-MMT The ozone treatment of the MMT led to an increase of SiO or $SiO_2$ groups on MMT surfaces, resulting in increasing the oxygen-containing functional groups on MMT. The ozonized MMT had higher thermal stability than that of untreated nanocomposites. This was due to the improvement of interfacial bonding strengths, resulting from the acid-base interfacial interactions between PP and MMT.

Heat Treatment Effects on the Thermal Stability and Mechanical Property of Spider Silks from Nephila clavata and Bassaniana decorata (무당거미와 나무껍질게거미줄의 열 안정성 및 기계적 성질에 관한 열처리 효과)

  • Chang, So-Yeon;Lee, Ji-Hye;Lee, Ju-Ha
    • Korean journal of applied entomology
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    • v.48 no.1
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    • pp.109-115
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    • 2009
  • The thermal stability and mechanical properties of Nephila clavata and Bassaniana decorata spider silks were measured and compared with those of aramid and polyester fibers. The thermal stability of the spider silk was lower than those of the commercial aramid and polyester fibers. However, the mechanical properties of the spider silk were far superior to that of the polyester fiber. The effect of the water content of the spider silk on its thermal stability and mechanical property was examined by conducting the silk to heat treatment at $100^{\circ}C$ under vacuum for various times. The results indicated that spider silk subjected to heat treatment for 1.5 hr had excellent thermal stability and mechanical property.

A Study on the Thermal Properties of Mo-Cu Composites as a Heat Sink Material (Heat Sink용 Mo-Cu 합금 재료의 열적 특성)

  • Hwang, Chang-Gyu;Jang, Gun-Eik;Park, Chi-Wan;Kim, Tae-Hyoung;Woo, Yong-Won
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.6
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    • pp.311-314
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    • 2003
  • In Mo-Xwt%Cu compound, Physical and thermal properties were systematically evaluated in terms of Cu contents and sintering temperature. Typically Cu contents were varied from 15 to 25wt% and also the Sintering temperatures were changed from $1115^{\circ}C$ to $1350^{\circ}C$. In physical properties, Mo-15~25wt%Cu has the maximum density of 95% while Mo-20wt%Cu has the maximum thermal conductivity of 165.179[${\mu}/m^{\circ}C$] at sintering temperature of $1300^{\circ}C$. Especially, Mo-25wt%Cu has the maximum hardness of 173.4 at sintering temperature of $1150^{\circ}C$ and the maximum thermal expansion of 9.0[W/mK] as the specimen heated in the range of temperature from $50^{\circ}C$ to $400^{\circ}C$. Based on electrical conductivity measurements, the relative density increased within creasing Cu contents and the values were in the range of 100~150[W/mK].

Improvement of Thermoelectric Properties of Bismuth Telluride Thin Films using Rapid Thermal Processing (Bismuth Telluride 박막의 열전특성 개선을 위한 급속 열처리효과)

  • Kim, Dong-Ho;Lee, Gun-Hwan
    • Korean Journal of Materials Research
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    • v.16 no.5
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    • pp.292-296
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    • 2006
  • Effects of rapid thermal annealing of bismuth telluride thin films on their thermoelectric properties were investigated. Films with four different compositions were elaborated by co-sputtering of Bi and Te targets. Rapid thermal treatments in range of $300{\sim}400^{\circ}C$ were carried out during 10 minutes under the reducing atmosphere (Ar with 10% $H_2$). As the temperature of thermal treatment increased, carrier concentrations of films decreased while their mobilities increased. These changes were clearly observed for the films close to the stoichiometric composition. Rapid thermal treatment was found to be effective in improving the thermoelectric properties of $Bi_2Te_3$ films. Recrystallization of $Bi_2Te_3$ phase has caused the enhancement of thermoelectric properties, along with the decrease of the carrier concentration. Maximum values of Seebeck coefficient and power factor were obtained for the films treated at $400^{\circ}C$ (about $-128{\mu}V/K$ and $9{\times}10^{-4}\;W/K^2m$, respectively). With further higher temperature ($500^{\circ}C$), thermoelectric properties deteriorated due to the evaporation of Te element and subsequent disruption of film's structure.

A Study on Change of Texture During Thermal Cycling in Cu-Zn-AI Shape Memory Alloy (Cu-Zn-AI 형상기억 합금의 열사이클에 따른 집합조직의 변화에 관한 연구)

  • Hong, D.W.;Park, Y.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.5 no.3
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    • pp.179-185
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    • 1992
  • The shape memory effect results from the martensite transfomation of each individual grain. Thus it is necessary to study the texture and its variation. In this study the change of texture during thermal cycling and it's effect on shape memory ability are investigated. The major component of the rolling texture in the parent phase is identified (001) [110], and minor components are (112) [110], (111) [112], {hkl}<100> fiber texture is developed at $45^{\circ}$ from rolling direction. In the case of martensite phase, it is estimated that the major component is (011) [100] and the minor components are (105) [501], (010) [101] and (100) [001]. According to thermal cycling. severity of texture, especially (001) [110] component in parent phase and (011) [100] component in martensite phase are increased. The shape memory ability is increased with increase of thermal cycles and also increased as the direction of specimen approach to $45^{\circ}$ from rolling direction. After first thermal cycling the temperature of transformation can be define clearly and Ms and As are raised by thermal cycling.

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A Study on the Thermal Deformation Simulation of Spur Gear According to the Heat Zones in Heat Treatment Process (열처리 공정에서 가열 영역에 따른 평기어의 열변형 해석에 관한 연구)

  • Kim, Jin-Rok;Yoon, Sung-Ho;Jung, Yun-Chul;Suh, Chang-Hee;Kwon, Tae-Ha
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.7
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    • pp.60-66
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    • 2020
  • In order to improve fatigue life of transmission gear carburizing is normally used. Carburizing is a very good process to achieve low cost and high performance. The machined gears are heated up to carburizing temperature and then cooled rapidly in an oil bath to produce high surface hardness. The gears may undergo excessive thermal distortion during heating and rapid cooling. In order to predict the distortion during heating and rapid cooling, a coupled thermo-mechanical simulation is needed. In the current research, the simulation of heating and cooling was performed. The results show that the thermal distortion and the residual stresses are well predicted by the coupled simulation. In addition, induction heating and rapid cooling simulation is carried out to predict the thermal distortion. The amount of distortion is compared. It is shown that induction heating is very effective to reduce thermal distortion.

A Study of a Combined Microwave and Thermal Desorption Process for Contaminated Soil

  • Ha, Sang-An;Choi, Kyoung-Sik
    • Environmental Engineering Research
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    • v.15 no.4
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    • pp.225-230
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    • 2010
  • In order to treat soil contaminated with high percentages of water and petroleum, the combined microwave and thermal desorption process was studied, which was composed of the consecutive connection of two pre-treatment processes. For the thickness of the contaminated soil layer on the transfer conveyor belt, the optimal total petroleum hydrocarbon (TPH) removal rate was studied with respect to the duration of microwave exposure in the consecutive process combined with thermal desorption. The TPH removal rate when the contaminated soil layer thickness was 1 cm at 6 kW of microwave power was 80%. The removals rates for 2 and 3 cm soil layer thicknesses were both 70%. Under identical experimental conditions, the TPH removal rate for the microwave pre-treatment, when considering the soil particle size, was over 70%. The lowest TPH removal rate was achieved with a particle diameter of 2.35 mm. For contaminated soil with 30% water content, 6 kW and a thermal desorption temperature of $600^{\circ}C$ were the optimal operational conditions for the removal of THP. However, considering the fuel consumption cost, 4 kW and a thermal desorption temperature of $300^{\circ}C$ would be the most economic conditions.

Solid Reduction and Methane Production of Food Waste Leachate using Thermal Solubilization (열가용화를 이용한 음식물탈리여액의 고형물 감량화 및 메탄 생산에 관한 연구)

  • Choi, Jung Su;Kim, Hyun Gu;Joo, Hyun Jong
    • Journal of Korean Society on Water Environment
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    • v.30 no.5
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    • pp.559-567
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    • 2014
  • Since the ocean dumping of organic wastes is prohibited under the London Convention, the need for land treatment of food waste leachate (FWL) has significantly been growing in recent years. This study was conducted to use thermal solubilization to turn FWL into a form that can easily be degraded during the anaerobic digestion process, thereby reducing the percentage of solids and increasing the production of methane. To derive the optimal operating conditions of thermal solubilization, a laboratory-scale reactor was built and operated. The optimal reaction temperature and time turned out to be $190^{\circ}C$ and 90 min, respectively. The BMP test showed a methane production of 465 mL $CH_4/g$ $COD_{Cr}$ and a biodegradation rate of 90.1%. The production of methane rose by about 15%, compared with no the application of thermal solubilization. To reduce the solid content of FWL and improve the methane production, therefore, it may be helpful to apply thermal solubilization to pre-treatment facilities for anaerobic digestion.

Mechanical Properties and Garment Formability of PET/Spandex Stretch Fabrics (PET/스판덱스 스트레치 직물의 역학특성과 의류형성성능)

  • Kim, Hyunah
    • Journal of the Korean Society of Clothing and Textiles
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    • v.41 no.6
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    • pp.1098-1108
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    • 2017
  • This paper investigated stretchability with fabric mechanical properties of one-way and two-way stretch fabrics. For this purpose, 1-way and 2-way woven fabrics were prepared using 150d PET/spandex covered yarns with different thermal treatment according to 4 kinds of wet thermal machines subsequently, fabric mechanical properties were measured and compared with regular PET fabrics. In addition, the garment formability of stretch fabrics was predicted and compared to regular fabrics according to wet thermal treatment. The weft stretchability of 2-way stretch fabric was about 10% higher than the 1-way stretch fabric. The compressibility of the stretch fabrics was 1.5 times higher than regular fabrics. The compressibility of stretch fabrics treated with CPB and rope type wet thermal machine showed higher values than other types of wet thermal machines. The bending rigidity of 2-way stretch fabric was lower than 1-way stretch fabric. Shear rigidity of 2-way stretch fabric was higher than 1-way and regular fabrics. Garment formability of 2-way stretch fabric was higher than regular and one-way stretch fabrics. Garment formability of 2-way stretch fabrics treated with wet thermal conditions under low tension showed the highest values.

Electrochemical Properties of FeS2 Thin Film Electrodes for Thermal Batteries (열전지용 FeS2 박막전극의 전기화학적 특성)

  • Im, Chae-Nam
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.5
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    • pp.318-324
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    • 2017
  • Powder compaction technology is widely used to prepare thermal battery components. This method, however, is limited by the size, thickness, and geometry of the battery components. This limitation leads to excessive cell capacity, overweight, and higher cost of the pellets, which decreases the specific capacities and delays the activation time of thermal batteries. $FeS_2$ thin-film cathodes were fabricated by tape-casting technology and analyzed by SEM and EDS in this paper. The residual organic binder of the $FeS_2$ thin-film cathodes decreased with the temperature of the heat treatment, which improved the specific capacity because of the lower resistance. Specific capacities of the $FeS_2$ thin-film cathodes decreased because of the higher residual binder and the restrictive reaction of active materials with molten salts as the thickness increased. $FeS_2$ thin-film cathodes showed much higher specific capacity (1,212.2 As/g) than pellet cathodes (860.7 As/g) at the optimal heat-treatment temperature ($230^{\circ}C$).