• 제목/요약/키워드: Thermal Stress Relaxation

검색결과 122건 처리시간 0.029초

점열탄소성 이론에 의한 용접후열처리에 대한 수치해석 (Numerical analysis of post welding heat treatment base on the thermal creep elastic-plastic theory)

  • 방한서;차용훈;오율권;노찬승;김종명
    • 한국해양공학회지
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    • 제11권1호
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    • pp.113-123
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    • 1997
  • The welding residual stresses produced by welding frequently cause a crack and promote stress corrosion etc. in heat affected zone contained with external load and weakness of material. For the purpose pof relaxation of welding residual stress, post welding heat teratment(PWHT) is widely used. In this paper, the computer program which is based on Thermal-Elasto-plastic-creep theory for plane deformation on developed by finite element method (F.E.M) and verified its propriety by experimental measurement and also by using the developed computer program. The mechanical behavior of butt welding joint is clairfied during PWHT.

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유지시간 효과를 고려한 12Cr 내열강의 열피로 및 저주기 피로 특성 (Thermal-Mechanical and Low Cycle Fatigue Characteristics of 12Cr Heat Resisting Steel with Hold Time Effects)

  • 하정수;고승기;옹장우
    • 한국자동차공학회논문집
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    • 제3권1호
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    • pp.1-12
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    • 1995
  • Isothermal and thermal-mechanical fatigue characteristics of 12Cr heat resisting steel used for high temperature applications were investigated including hold time effects. Isothermal low cycle fatigue test at $600^{\circ}C$ and in-phase, out-of-phase thermal-mechanical fatigue test at 350 to $600^{\circ}C$ were conducted using smooth cylindrical hollow specimen under strain-control with total strain ranges from 0.006 to 0.015. Regardless of thermal-mechanical and isothermal fatigue tests, cyclic softening behavior was observed and much more pronounced in the thermal-mechanical fatigue tests with hold times due to the stress relaxation during the hold time. The phase difference between temperature and strain in thermal-mechanical fatigue tests resulted in significantly shorter fatigue life for out-of-phase compared to in-phase. The differences in fatigue lives were dependent upon the magnitudes of plastic strain ranges and mean stresses. During the hold time in the strain-controlled fatigue tests, the increase in the plastic strain range and the stress relaxation were observed. It appeared that the increase in plastic strain range per cycle and the introduction of creep damage made important contributions to the reduction of thermal-mechanical fatigue life with hold time, and the life reduction tendency was more remarkable in the in-phase than in the out-of-phase thermal-mechanical fatigue. Isothermal fatigue tests performed under the combination of fast and slow strain rates at $600^{\circ}C$ showed that the fatigue life decreased as the strain rate and frequency decreased,especially for the low strain ranges.

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보일러 헤더 기동시의 탄성 크리프 해석에 의한 열응력 평가 (Thermal Stress Evaluation by Elastic-Creep Analysis during Start-up of Boiler Header)

  • 신규인;윤기봉
    • 한국안전학회지
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    • 제24권2호
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    • pp.17-22
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    • 2009
  • Thermal stress and elastic creeping stress analysis was conducted by finite element method to simulate start-up process of a boiler header of 500MW standard fossil power plant. Start-up temperature and operating pressure history were simplified from the real field data and they were used for the thermal stress analysis. Two kinds of thermal stress analysis were considered. In the first case only temperature increase was considered and in the second case both of temperature and operating pressure histories were considered. In the first analysis peak stress was occurred during the temperature increase from the room temperature. Hence cracking or fracture may occur at the temperature far below the operating maximum temperature. In the results of the second analysis von Mises stress appeared to be higher after the second temperature increase. This is due to internal pressure increase not due to the thermal stress. When the stress components of radial(r), hoop($\theta$) and longitudinal(z) stress were investigated, compression hoop stress was occurred at inner surface of the stub tube when the temperature increased from room temperature to elevated temperature. Then it was changed to tension hoop stress and increased because of the operating pressure. It was expected that frequent start-up and shut-down operations could cause thermal fatigue damage and cracking at the stub tube hole in the header. Elastic-creeping analysis was also carried out to investigate the stress relaxation due to creep and stabilized stress after considerable elapsed time. The results could be used for assessing the creep damage and the residual life of the boiler header during the long-tenn service.

Thermally Grown Oxide의 고온 크리프에 따른 열차폐 코팅의 잔류응력 분포에 관한 유한요소해석 (Numerical Simulation for Residual Stress Distributions of Thermal Barrier Coatings by High Temperature Creep in Thermally Grown Oxide)

  • 장중철;최성철
    • 한국세라믹학회지
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    • 제43권8호
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    • pp.479-485
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    • 2006
  • The residual stress changes on thermo-mechanical loading in the interface region of the Thermal Barrier Coating (TBC)/Thermally Grown Oxide (TGO)/Bond Coat (BC) were calculated on the TBC-coated superalloys using a Finite Element Method (FEM). It was found that the residual stress of the interface boundary was dependent upon mainly the oxide formation and the swelling rate of the oxide by creep relaxation. During an oxide swelling, the relaxation of residual stress which is due to creep deformation increased the TBC's life. In the case of the fine grain size of TGO scale, the TBC stresses piled up by oxide swelling could be relaxed by diffusional creep effect of TGO.

외부하중에 의한 용접 체결부의 잔류응력 이완 특성 해석에 관한 연구 (Analysis of Residual Stress Relaxation in Welded Joints due to External Loads)

  • 장창두;송하철;조영천
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2003년도 추계학술대회 논문집
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    • pp.167-170
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    • 2003
  • Thermal elastic-plastic analysis was performed to assess the initial residual stress distribution of welded joints considering temperature dependent material properties. The test model was the idealized boxing fillet specimen, frequently appeared in the joints of longitudinal and transverse members of ship structure. Residual stress relaxations due to external loads were analyzed by subsequent elastic-plastic analysis considering loading and unloading steps, and the characteristics of residual stress relaxations were discussed with the levels of external loads. Additionally, to define the fatigue life of crack initiation and propagation, the S-N data for each crack length were appraised.

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응력이완을 고려한 초기재령 콘크리트의 거동해석 (Analysis of Early-age Concrete Behavior considering Stress Relaxation)

  • 조호진;박상순;송하원;변근주
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2001년도 가을 학술발표회 논문집
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    • pp.641-646
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    • 2001
  • In early-age concrete, volumetric deformations due to thermal expansion and moisture transfer are restrained by various boundary conditions, and then restraint stresses occur in proportion to developed stiffness. With increase of the age, these stresses are gradually relieved by significant relaxation behavior of early-age concrete. Therefore, it is necessary to consider the stress relaxation in order to analyze the behavior of early-age concrete more accurately. In this paper, we propose a unified algorithm which combines a relaxation model with hydration model, heat conduction model, micropore structure formation model, moisture diffusion model and mechanical properties development model and develop a finite element program based on the algorithm. The program is applied to evaluate stress development if a temperature-stress test machine (TSTM) specimen and a massive concrete structure, and then validity of the program is discussed and evaluated.

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복합응력이 작용하는 균열 배관에 대한 천이 크리프 조건에서의 C(t)-적분 예측 (II) - 탄-소성-크리프 - (Estimation of C(t)-Integral in Transient Creep Condition for Pipe with Crack Under Combined Mechanical and Thermal Stress (II) - Elastic-Plastic-Creep -)

  • 송태광;김윤재
    • 대한기계학회논문집A
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    • 제33권10호
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    • pp.1065-1073
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    • 2009
  • In this paper, the estimation method of C(t)-integral for combined mechanical and thermal loads is proposed for elastic-plastic-creep material via 3-dimensional FE analyses. Plasticity induced by initial loading makes relaxation rate different from those produced elastically. Moreover, the interactions between mechanical and thermal loads make the relaxation rate different from those produced under mechanical load alone. To quantify C(t)-integral for combined mechanical and thermal loads, the simplified formula are developed by modifying redistribution time in existing work done by Ainsworth et al..

2D deformation in initially stressed thermoelastic half-space with voids

  • Abbas, Ibrahim A.;Kumar, Rajneesh
    • Steel and Composite Structures
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    • 제20권5호
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    • pp.1103-1117
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    • 2016
  • The present investigation is to study the plane problem in initially stressed thermoelastic half-space with voids due to thermal source. Lord-Shulman (Lord and Shulman 1967) theory of thermoelasticity with one relaxation time has been used to investigate the problem. A particular type of thermal source has been taken as an application of the approach. Finite element technique has been used to solve the problem. The components of displacement, stress, temperature change and volume fraction field are computed numerically. The resulting quantities are depicted graphically for different values of initial stress parameter. The relaxation time and the initial stress parameter have a significant effect on all distributions.

열간압연강에서 형성된 산화물 스케일의 잔류 응력 수치 분석을 위한 준해석적 방법 개발 (A Semi-analytical Approach for Numerical Analysis of Residual Stress in Oxide Scale Grown on Hot-rolled Steels)

  • 전융제;윤지강;이재민;김선호;김영천;남승훈;노우람
    • 소성∙가공
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    • 제33권3호
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    • pp.200-207
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    • 2024
  • In this study, we developed a semi-analytical approach for the numerical analysis of residual stress in oxide scales formed on hot-rolled steels. The oxide scale, formed during the hot rolling process, experiences complex interactions due to thermal and mechanical influences, significantly affecting the material's integrity and performance. Our research focuses on integrating various stress components such as thermal stress, growth stress, and creep behavior to predict the residual stress within the oxide layer. The semi-analytical method combines analytical expressions for each stress component with numerical integration to account for their cumulative effects. Validation through instrumented indentation tests confirms the reliability of our model, which considers thermal expansion coefficient (CTE) differences, scale growth, and creep-induced stress relaxation. Our findings indicate that thermal stress resulting from CTE differences significantly impacts the overall residual stress, with growth stress contributing a compressive component during cooling, and creep behavior playing a minor role in stress relaxation. This comprehensive approach enhances the accuracy of residual stress prediction, facilitating the optimization of material design and processing conditions for hot-rolled steel products.

고강도강(POSTEN60, POSTEN80) 용접접합부의 잔류응력 (Residual Stress in Welds of High Strength Steel( POSTEN60, POSTEN80))

  • 장경호;이진형
    • 한국강구조학회 논문집
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    • 제16권5호통권72호
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    • pp.519-528
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    • 2004
  • 대부분의 용접재는 용접 후 빠른 속도로 냉각하는 과정에서 재료조직의 변화, 즉 상변태(마르텐사이트변태)가 일어난다. 그리고 이러한 상변태에 의한 체적의 팽창은 특히 고강도강재의 용접시 용접부의 잔류응력완화에 기여한다. 따라서 고강도강을 적용한 강구조물 접합부의 잔류응력 특징을 파악하기 위해서는 고강도강 용접시 상변태가 잔류응력완화에 미치는 효과를 정량적으로 평가할 수 있는 수치적 모델을 확립해야 한다. 본 연구에서는 고강도강 용접시 상변태에 의한 체적의 팽창이 잔류응력 완화에 미치는 영향을 잔류응력 측정 실험을 통하여 조사하였고, 이를 바탕으로 상변태에 의한 잔류응력완화를 고려한 고강도강 및 이종강재 용접접합부의 잔류응력 특징을 3차원 열탄소성 해석기법 개발을 통하여 재현하였다.