• Title/Summary/Keyword: Tension measuring system

Search Result 67, Processing Time 0.021 seconds

HOT STRIP WIDTH CONTROL METHOD BY USING LOOPER TENSION MEASURING SYSTEM IN FINISHING MILL (열간 사상압연 투퍼장력 측정에의한 열연판폭제어)

  • 홍완기;김필호;문영훈;이준정
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1999.08a
    • /
    • pp.423-428
    • /
    • 1999
  • A high precision hot strip width control method has been developed in this study by applying interstand looper tension measuring system at finishing mill stands. As with deviation of hot rolled steel strip is closely related to abnormal increase in the interstand strip tension, on-line measuring device of looped tension and data analyzing system was developed in this study. To determine dominant factors that will cause local width shortage, the logged data sets of bar width, bar thickness, looper tension, and strip thickness along the strip length were correlated with the data set of strip width change. With the result of the correlation analysis, existing sequence control logic and parameters for looper actuator were modified for strip width quality and the gains of the looper control were refined for the stable operation during the full passage of rolled strip. The on-line tension measurement and tension feedback control for looper system improved strip travelling stability and reduced strip width deviation in the srip top end region.

  • PDF

Review of Membrane Tension Maintenance System for Membrane Structures through Membrane Tension Measurement (막장력 측정을 통한 막구조물의 장력 유지관리 시스템 검토)

  • Jin, Sang-Wook;Shon, Su-Deok;Lee, Seung-Jae
    • Journal of Korean Association for Spatial Structures
    • /
    • v.16 no.2
    • /
    • pp.39-45
    • /
    • 2016
  • Membrane structure is a system that is stabilized by maintaining a tensile state of the membrane material that originally cannot resist the bending or pressure. Also, it is a system that allows the whole membrane structure to bear external loads caused by wind or precipitation such as snow, rain and etc. Tension relaxation phenomenon can transpire to the tension that is introduced to the fabric over time, due to the innate characteristics of the membrane material. Thus, it is important to accurately understand the size of the membrane tension after the completion of the structures, for maintenance and management purposes. The authors have proposed the principle of theoretically and indirectly measuring the tension by vibrating the membrane surface with sound waves exposures against the surface, which is compartmentalized by a rectangular boundary, and by measuring the natural frequency of the membrane surface that selectively resonates. The authors of this paper measured the tension of preexisting membrane structure for its maintenance by using the developed portable measurement equipment. Through analyzing the measurement data, the authors review the points that should be improved and the technical method for the new maintenance system of membrane tension.

Flatness Control System of the Hot Strip by Using Tension Profile between Stands (스탠드간 장력프로파일을 이용한 열연판 평탄도 제어시스템)

  • 홍완기;이준정
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1999.08a
    • /
    • pp.27-36
    • /
    • 1999
  • To have high flatness quality of hot rolled strip in the hot strip finishing mill train, a new inter-stand tension profile measuring device of segmented looper roll type(coined as Flatness Sensing Inter-stand Looper, FlatSIL) and a new flatness control system have been developed in this study. The device measures the strip tension profile across the strip width and informs the strip wave pattern to new flatness control system where work roll bending mode to relieve the strip wave is determined. The existing automatic shape control system which uses laser type shape-meter installed at the outlet of the last finishing mill stand strip tension between down coiler and last finishig mill since the latent wave concealed by the strip tension between down coiler and last finishing mill stand cannot be measured by the laser distance-meter. Thus the existing shape control system is not able to control the flatness through the full strip length. The new flatness control system, however, works for full strip length during strip rolling as far as the tension profile measuring device and work roll bender are on. With the new flatness control system, work roll bender is automatically controller to minimize the latent wave of the running strip and the flatness quality as well as strip travelling stability has been noticeably improved from strip head through body to tail.

  • PDF

DEVEOPMENT OF MEASURING SYSTEM OF MEMBRANE STRESS FOR MEMBRANE STRUCTURE (막구조물의 막장력 측정장치 개발에 관한 연구)

  • Jung, Hwan-Mok;Woo, Jae-Won;Cho, Byung-Wook;Lee, Seong-Yeun
    • Proceeding of KASS Symposium
    • /
    • 2008.05a
    • /
    • pp.171-178
    • /
    • 2008
  • This paper is concerned with the development of a measurement system using field measuring device which will give the membrane stress of the membrane structures. Up to this point, several techniques on measurement of membrane stresses has been proposed and some have been used in the fields, but accuracy of the measured stresses to be far from reliable one. Such situation has not been changed until recent days, we do not have the measurement device on which we can depend. On top of that, due to the different properties in cross directions for material of the membrane, the stress in the warp direction is different from that in the fill one. A new method is proposed to measured membrane stresses in two different direction separately, where instead of membrane stresses directly, an external force perpendicular to the membrane to be applied. A portable device can measure the applied force and the displacement. A special testing bed to be fabricated to accommodate $50cm{\times}50$ manbrane specimen which can apply 5 ton load in two orthogonal direction. A special device using push-pull gage was developed. To measure the membrane stresses in warp and fill direction separately, a different length of the tips are used. The measuring device which can called tension meter, can be calibrated on the testing bed, and optimized the length and shape of tip.

  • PDF

A Study on Temperature Properties Analysis for Tension Measurement of Steel Cables Using Magnetic Sensor (자기센서에 의한 강재 케이블 장력측정에서 온도특성에 대한 연구)

  • Park, Hae-won;Ahn, Bong-young;Lee, Seung-seok;Park, Jeong-hak
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.13 no.2 s.54
    • /
    • pp.181-188
    • /
    • 2009
  • Measuring the tensile strength of steel cables used to support bridges is a critical inspection item in terms of the safety of a bridge. Today, cable tension is measured with the vibration method and loadcell. Recently, some advanced countries have conducted studies on measuring tension with magnetic method and are suggesting prospective results. Since there were no such studies ongoing in Korea, we began a study on measuring tension with magnetic method as we are undergoing researches to improve the precision of measurements. It is necessary to consider the influence for the magnetic field and the temperature of steel cables in tension measurement of magnetic method. In this paper, we tested an output characteristic of tension sensor according to temperature and deduced temperature compensation coefficient in the given magnetic field and applied the compensation coefficient to the tension measurement system in the lab. We analyzed and evaluated testing results for the output voltages of the tension sensor according to cable tensions.

Analysis and Test for Turn-buckle of Capacity for Measuring Tensile Force (용량별 인장력 측정용 턴버클의 해석 및 실험)

  • Shin, Kyung-Jae;Lee, Swoo-Heon;Lee, Hee-Du
    • Journal of Korean Society of Steel Construction
    • /
    • v.23 no.6
    • /
    • pp.715-724
    • /
    • 2011
  • A turn buckle inserted between tension members that sustain the structural loads in a suspension structure system is a device that is capable of adjusting the tensile force. The tension member is an important element of a tension structure, but no simple and economical method of measuring a tensile force applied to members has been proposed yet. Thus, a turn buckle for measuring the tensile force in a tension member was developed in this study. The turn buckles of the measurement limit loads of 100kN, 200kN, and 300kN were tested through a theoretical analysis and a finite element analysis. There was no significant difference in the results of the theoretical analysis, FEA, and the test. In addition, the ultimate strength of the turn buckle using FEA showed that a new turn buckle is sufficiently safe to use even when there is a five-times overload in the measurement limit load.

Speed and Tension Control of Continuous Strip Processing Line using Continuous Load Balance Control (연속 부하 분담 제어를 이용한 연속 구동 시스템의 속도 및 장력 제어 특성 개선)

  • Song, Seung-Ho;Seol, Seung-Gi
    • The Transactions of the Korean Institute of Electrical Engineers B
    • /
    • v.48 no.9
    • /
    • pp.503-509
    • /
    • 1999
  • This paper proposes a new speed and tension control algorithm for multi-span continuous strip processing line. In this algorithm the speed reference of each roll is adjusted to make the output force follow the load balance reference using an outer loop controller in cascade. Using the information of the output force of the adjacent roll, it is shown that the strip tension between two rolls can be controlled as the desired value without tension sensor. An experimental set-up which consists of 4 driven and 3 measuring rolls is designed and built for the multi-span speed and tension control. The experimental result reveals conspicuous improvement of tension control performance by the proposed algorithm comparing to the conventional tension feedback controller.

  • PDF

A Self-Tuning PI Control System Design for the Flatness of Hot Strip in Finishing Mill Processes

  • Park, Jeong-Ju;Hong, Wan-Kee;Kim, Jong-Shik
    • Journal of Mechanical Science and Technology
    • /
    • v.18 no.3
    • /
    • pp.379-387
    • /
    • 2004
  • A novel flatness sensing system which is called the Flatness Sensing Inter-stand Looper(FlatSIL) system is suggested and a self-tuning PI control system using the FlatSIL is designed for improving the flatness of hot strip in finishing mill processes. The FlatSIL system measures the tension along the direction of the strip width by using segmented rolls, and the tension profile is approximated through the tension of each segmented roll. The flatness control system is operated by using the tension profile. The proposed flatness control system as far as the tension profile-measuring device works for the full strip length during the strip rolling in finishing mills. The generalized minimum variance self-tuning (GMV S-T) PI control method is applied to control the flatness of hot strip which has a design parameter as weighting factor for updating the PI gains. Optimizing the design parameter in the GMV S-T PI controller, the Robbins-Monro algorithm is used. It is shown by the computer simulation and experiment that the proposed GMV S-T PI flatness control system has better performance than the fixed PI flatness control system.

Effect of the Projectile and the Air-jet Weaving Machine Characteristics on the Physical Properties of Worsted Fabrics for Garment(I) -Tension Characteristics & Loom Mechanism- (프로젝타일과 에어제트 직기특성이 의류용 모직물 물성에 미치는 영향(I) - 장력특성과 직기 메커니즘 -)

  • Kim, Seung-Jin;Jung, Gee-Jin
    • Fashion & Textile Research Journal
    • /
    • v.7 no.1
    • /
    • pp.101-105
    • /
    • 2005
  • This study surveys the warp and weft tension differences between projectile and air-jet looms and analyses the mechanical properties of worsted fabrics for garment with relation of these loom characteristics using KES-FB system. The paper is divided by two parts. In the 1st paper, the worsted fabric is woven as 5 harness satin weave using 1/40 Nm sirofil worsted warp yarn and 1/30 Nm worsted weft yarn by projectile(Sulzer) and air-jet looms(Picanol PAT and OMNI), respectively. The weavability is also analysed by measuring warp tension variation according to the warp position and weft tension of 3 kinds of looms. The relationship between shed amount and the warp tension is surveyed, and the relationship between end breaks and warp and weft tensions is also discussed.

Effects of Rapier Weaving Machine Characteristics on the Physical Properties of Worsted Fabrics for Garment (I) - Tension Characteristics & Loom Mechanism - (래피어 직기 특성이 의류용 모직물 물성에 미치는 영향(I) - 장력특성과 직기 매카니즘 -)

  • Kim, Seung-Jin;Kang, Ji-Man
    • Fashion & Textile Research Journal
    • /
    • v.6 no.6
    • /
    • pp.765-771
    • /
    • 2004
  • This study surveys the warp and weft tension differences among 3 types of rapier looms and analyses the mechanical properties of worsted fabrics for garment with relation of these looms characteristics using KES-FB system. Raper is divided by two parts. In the 1st paper, the worsted fabric is woven as 5 harness satin weave using 1/40 Nm sirofil worsted warp yam and 1/30 Nm worsted weft yam by rapier looms such as FAST-R, THEMA-11-E and PICANOL-GTX respectively. The weavability is also analysed by measuring warp tension variation according to the warp position and weft tension of 3 kinds of looms. The relationship between shed amount and the warp tension is surveyed, and the relationship between end breaks and warp and weft tensions is also discussed.