• 한국융합학회논문지
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• 제12권1호
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• pp.185-191
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• 2021

과립 분말 야금법은 기존 분말 야금법보다 치밀도가 높은 소결 부품을 얻을 수 있는 제조 기술이다. 하지만 추가 과립화 공정에 따른 생산 비용 증가가 상당하다는 단점이 있다. 과립 분말 야금법의 생산성 향상을 위해서는 과립 분말 제조 시 높은 회수율이 보장되어야 한다. 본 논문에서는 분체 동역학 전산 해석법인 이산요소법을 이용하여 과립 분말의 수율에 영향을 미치는 과립화 공정의 특성에 대해 살펴보았다. 분무 과립 공정 중 과립화 분말의 비산, 충돌 및 소착 현상을 시뮬레이션함으로써 분무 건조기의 운전 조건에 따른 과립화 분말의 파손 및 회수 가능 여부를 예측하였다. 본 논문의 가상 공정 시뮬레이션 융합 연구 결과는 실제 금속 분말의 분무 과립화 공정의 생산성 향상에 이바지할 것으로 기대한다.

• 한국세라믹학회지
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• 제53권3호
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• pp.332-337
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• 2016

As a case study on yttria stabilized zirconia ceramics, the sintering characteristics of submicron powders and the granulation prepared by two-fluid spray drying of submicron particles were investigated. As-received powders of yttria stabilized zirconia particles were reduced to a uniform size of less than about 200 nm by repeated milling. Granulation size obtained by the two-fluid spray drying was affected by the organic matter and the primary particle size. Sintering behavior such as porosity, water absorption ratio, density, and transparency was influenced by processing conditions of the powder, and the discontinuous interfaces in a green body were reduced.

• 한국세라믹학회지
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• 제56권5호
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• pp.443-452
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• 2019

In this study, TiO₂-polyvinyl alcohol (PVA) composite granules were prepared via spray drying technique. To investigate the effects of solid content and binder/powder ratio in the slurry on the granulation behavior of TiO₂ powders, the feed compositions were designed to vary over a wide range. The morphology, actual densities, and average granule size and size distribution of the TiO₂-PVA composite granules were characterized by using scanning electron microscopy technique, a gas pycnometer, and an image analyzing program (Image-J), respectively. The results indicate that solid content and the amount of PVA in the feedstock slurry are the dominant factors determining the granule morphology, size, and size distribution of TiO₂-PVA composite. Moreover, it was observed that increasing the solid content and the amount of PVA in the slurry improved the granulation process and reduced the granule defects. For the preparation of spherical TiO₂-PVA composite granules with the minimum amount of non-granulated powders, the optimized composition of the feedstock slurry was found to be 35 wt.% solid and 3 wt.% PVA.

• 한국세라믹학회지
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• 제25권4호
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• pp.357-363
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• 1988

Ccompaction and sintering behavior of highly pure PSZ powders were investigated by laying the stress on the granulation processes. The particle size of coprecipitated PSZ powder was so fine that the agglomeration was severely formed during drying and calcing step and by this agglomeration differential sinering was occurred. The methanol dispersion of precipitates was the good method of avoiding severe agglomeration formed during drying process because of small surface tension than water. But perfect deagglomeraton was not possible due to high surface area of powders. So homogenization by granulation was needed, and among the method spray granulation was the most desirable to obtain homogeneous compacts and subsequent flaw-free ceramics.

• 한국식품과학회지
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• 제41권1호
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• pp.27-31
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• 2009

식품의 원료인 참기름을 캡슐화하기 위해 전보(11)에서 최적화한 model system을 기초로 피복물질을 선정하고 이에 3%의 gellan gum을 첨가한 후 유화압력을 20.7 MPa로 하여 유화액을 제조하였다. 이를 top spray dryer와 fluidized bed granulator에 의한 공정으로 캡슐을 제조하여 캡슐화 수율, surface oil, 수분함량, 입자 크기, 캡슐의 저장 안정성 및 제품 응용성을 비교하였다. Fluidized bed granulator에 의한 캡슐은 top spray dryer에 의한 캡슐보다 상대적으로 surface oil 함량이 낮고 수율이 높으며 입자 크기가 컸다. 제조한 캡슐을 $37^{\circ}C$에서 저장하면서 flavor retention을 측정한 결과 참기름 원료 자체를 저장한 경우 향기 성분은 1% 이하의 잔존 함량을 나타내어 대부분의 향기 성분이 소실되었다고 보았으나, top spray dryer와 fluidized bed granulator에 의한 캡슐은 각각 37%, 42%의 향기성분을 보유하여 향기 성분 포집성 및 보존성이 우수하였다. 또한 쇠고기 죽 제품에 응용한 후 관능검사 결과에서도 참기름 캡슐을 사용한 제품들이 모두 참기름 원료 자체를 사용한 제품보다 풍미의 강도 및 기호도면에서 모두 높았고 특히 fluidized bed granulator를 이용하여 제조한 캡슐을 사용한 제품이 가장 우수하게 평가되었다. 따라서 참기름 원료와 같이 향기 성분이 소실 되기 쉬운 소재를 fluidized bed granulator를 이용하여 저온 미세 캡슐화하면 풍미의 안정성 증대에 효과가 있을 것으로 판단된다.

• 한국재료학회지
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• 제27권12호
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• pp.716-721
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• 2017

SiAlON-based ceramics are some of the most typical ceramic materials used as cutting tools for HRSA(Heat Resistant Super-Alloys). SiAlON can be fabricated using ceramic processing, such as mixing, granulation, compaction, and sintering. Spray drying is a widely-used method for producing a granular powder of controlled morphology and size with flowability. In this study, we report a systematic investigation aimed at optimizing spherical granule morphology by controlling spray-drying parameters such as gas flow and feed rate. Before spray drying, the viscosities of the raw material slurries were also optimized with the amount of dispersant added.

• 한국세라믹학회지
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• 제41권12호
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• pp.873-879
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• 2004

In all major industries ranging from powder industries and advanced ceramics, to the food and pharmaceutical manufacture powder industries, the main production process is the spray dryers. In this paper, a systematic approach is used and six rules are obtained for the basis of the fuzzy model. A fuzzy model is based on the past behavior of the target system and expected to be able to reproduce the behavior of the target system. The output of the developed fuzzy model shows, graphically and statistically, a high level of face validity. Therefore, it is concluded that the developed fuzzy model mimics the actual process and can be considered, with confidence, as a reliable model to study, analyze, and improve the existing process.

• 한국연초학회지
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• 제35권1호
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• pp.13-19
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• 2013

The natural ingredient has been utilized variety of the food and medicine. The aromatherapy well known prevent disease and healthy promotion using the essential oil derived extracted plants. In this work, natural ingredient include herb granulated for application of tobacco filter. That used by granulation using fluidized bed granulator(top-spray, bottom-spray and tangential-spray) and wet granule method. According to ingredient can used granulating method selectivity. So, we used fluid-bed granulator and wet granule method. Grapefruit extract coated sugar particle using the bottom-spray method and red ginseng granule granulated red ginseng powder using the tangential-spray method in a fluidized bed. Then, these granules applied the tobacco filter after due consideration add amount and operation efficiency. As a result, wet granule was loaded dual filter because that similarity carbon granule. And it was fitted in added 3mg/mm, per tip in the tobacco end part. Another type, fuidized bed granules was filled cavity filter because it has high hardness, sphere shape.

• 한국세라믹학회지
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• 제55권4호
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• pp.337-343
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• 2018

The influence of solid loading in the slurry composition on the morphology of 3Y-TZP granules fabricated by two-fluid spray drying was investigated for solid contents varying between 30 wt% and 50 wt%. The resulting 3Y-TZP granules showed a sphere-like shape with diameters of $40-70{\mu}m$. However, a donut-like shape and a few cracks were observed on the granule surfaces fabricated using the slurry with 50 wt% solid content. The green density after cold isostatic pressing at 200 MPa was $2.1-2.2g/cm^3$, and a homogeneous fracture surface was obtained by complete destruction of granules. After sintering at $1500^{\circ}C$ for 2 h, all specimens had relative densities of 96.2 - 98.3%. With increasing solid content, the relative density decreased from 98.3% to 96.2%, but the grain size increased from $0.3{\mu}m$ to $0.6{\mu}m$. Highly sinterable zirconia granule powder could be obtained by controlling the slurry composition.

• 한국분말재료학회지
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• 제28권3호
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• pp.227-232
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• 2021

The purpose of this study is to optimize the powder formulation and manufacturing conditions for the solidification of an extract of the herb Bangpungtongseong-san (BPTS). To develop BPTS-loaded particles for the tablet dosage form, various BPTS-loaded particles composed of BPTS, dextrin, microcrystalline cellulose (MCC), silicon dioxide, ethanol, and water are prepared using spray-drying and high shear granulation (high-speed mixing). Their physical properties are evaluated using scanning electron microscopy and measurements of the angle of repose, Hausner ratio, Carr's index, hardness, and disintegration time. The optimal BPTS-loaded particles exhibit improved flowability and compressibility. In particular, the BPTS-loaded particles containing silicon dioxide show significantly improved flowability and compressibility (the angle of repose, Hausner ratio, and Carr's index are 35.27 ± 0.58°, 1.18 ± 0.06, and 15.67 ± 1.68%, respectively), hardness (18.97 ± 1.00 KP), and disintegration time (17.60 ± 1.50 min) compared to those without silicon dioxide. Therefore, this study suggests that particles prepared by high-speed mixing can be used to greatly improve the flowability and compressibility of BPTS using MCC and silicon dioxide.