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http://dx.doi.org/10.4191/kcers.2018.55.4.04

Influence of Solid Loading on the Granulation of 3Y-TZP Powder by Two-Fluid Spray Drying  

Jeong, Hyeongdo (Department of Materials Science and Engineering, Chosun University)
Lee, Jong Kook (Department of Materials Science and Engineering, Chosun University)
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Abstract
The influence of solid loading in the slurry composition on the morphology of 3Y-TZP granules fabricated by two-fluid spray drying was investigated for solid contents varying between 30 wt% and 50 wt%. The resulting 3Y-TZP granules showed a sphere-like shape with diameters of $40-70{\mu}m$. However, a donut-like shape and a few cracks were observed on the granule surfaces fabricated using the slurry with 50 wt% solid content. The green density after cold isostatic pressing at 200 MPa was $2.1-2.2g/cm^3$, and a homogeneous fracture surface was obtained by complete destruction of granules. After sintering at $1500^{\circ}C$ for 2 h, all specimens had relative densities of 96.2 - 98.3%. With increasing solid content, the relative density decreased from 98.3% to 96.2%, but the grain size increased from $0.3{\mu}m$ to $0.6{\mu}m$. Highly sinterable zirconia granule powder could be obtained by controlling the slurry composition.
Keywords
Zirconia; Granule morphology; Spray drying; Sintered density;
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