• Title/Summary/Keyword: Spherical Particle

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Effects of Powder Morphology and Powder Preheating on the Properties and Deposition Behavior of Titanium Coating Layer Manufactured by Cold Spraying (저온 분사 티타늄 코팅층의 특성 및 적층 거동에 미치는 분말 형상과 분말 예열의 영향)

  • Hwang, Jae-Nam;Lee, Myeong-Ju;Kim, Hyung-Jun;Oh, Ik-Hyun;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.19 no.5
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    • pp.348-355
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    • 2012
  • Cold spray deposition using Titanium powder was carried out to investigate the effects of powder morphology and powder preheating on the coating properties such as porosity and hardness. The in-flight particle velocity of Ti powder in cold spray process was directly measured using the PIV (particle image velocimetry) equipment. Two types of powders (spherical and irregular ones) were used to manufacture cold sprayed coating layer. The results showed that the irregular morphology particle appeared higher in-flight particle velocity than that of the spherical one under the same process condition. The coating layer using irregular morphology powder represented lower porosity level and higher hardness. Two different preheating conditions (no preheating and preheating at $500^{\circ}C$) were used in the process of cold spraying. The porosity decreased and the hardness increased by conducting preheating at $500^{\circ}C$. It was found that the coating properties using different preheating conditions were dependent not on the particle velocity but on the deformation temperature of particle. The deposition mechanism of particles in cold spray process was also discussed based on the experimental results of in flight-particle velocity.

Dispersion Characteristics of Nonspherical Fume Micro-Particles in Laser Line Machining in Terms of Particle Sphericity (입자 구형도에 따른 레이저 선가공의 비구형 흄 마이크로 입자 산포 특성 연구)

  • Kim, Kyoungjin;Park, Joong-Youn
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.2
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    • pp.1-6
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    • 2022
  • This computational investigation of micro-sized particle dispersion concerns the fume particle contamination over target surface in high-precision laser line machining process of semiconductor and display device materials. Employing the random sampling based on probabilistic fume particle generation distributions, the effects of sphericity for nonspherical fume particles are analyzed for the fume particle dispersion and contamination near the laser machining line. The drag coefficient correlation for nonspherical particles in a low Reynolds number regime is selected and utilized for particle trajectory simulations after drag model validation. When compared to the corresponding results by the assumption of spherical fume particles, the sphericity of nonspherical fume particles show much less dispersion and contamination characteristics and it also significantly affects the particle removal rate in a suction air flow patterns.

A Study on CMP Characteristics According to Shape of Colloidal Silica Particles (콜로이달 실리카 입자 형상에 따른 CMP 특성에 관한 연구)

  • Kim, Moonsung;Jeong, Haedo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.9
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    • pp.1037-1041
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    • 2014
  • Slurry used for polishing semiconductors processed by exchange, pressurization, and multi-step feeding has been studied to investigate the effect of the size and shape of slurry particles on the oxide CMP removal rate. First, spherical silica sol was prepared by the ion exchange method. The spherical silica particle was used as a seed to grow non-spherical silica sol in accordance with the multi-step feeding of silicic acid by the ion exchange and pressurization methods. The oxide removal rate of both non-spherical silica sol and commercially available slurry were compared with increasing average particle size in the oxide CMP. The more alkaline the pH level of the non-spherical silica sol, the higher was the removal rate and non-uniformity.

Synthesis of Spherical ZrO2 Powders by Thermal Hydrolysis and Hydrothermal Crystallization (열가수분해 및 수열결정화에 의한 구형 ZrO2 분말의 합성)

  • Cho, Churl-Hee;Jin, Ming-Ji;Choi, Jae-Young;Kim, Do-Kyung
    • Journal of the Korean Ceramic Society
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    • v.39 no.4
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    • pp.420-426
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    • 2002
  • $ZrO_2$, $Y_2O_3$-doped $ZrO_2$ and CaO-doped $ZrO_2$ powders were prepared by hydrothermal crystallizing spherical $ZrO_2$ gel which had been synthesized by thermal hydrolysis reaction. After the hydrothermal crystallization process, the formed crystallized powders sustained its original spherical shape and had the mean particle size of $0.4{\mu}m$. The particles were composed of about 10nm sized primary particles. The agglomeration strength between the primary particles appears very weak considering that the spherical particles were broken into the primary particles during the pressing process. The particle shape, size, phase fraction and dopant content were analyzed and crystallization mechanism of spherical gel was discussed.

Performace of a Cyclone and an impactor Using Monodisperse and Polydisperse Particles (단분산 입자와 다분산 입자를 이용한 싸이클론 및 임팩터의 성능평가)

  • Im Gyeong-Su;Lee Gyu-Won
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 2001.11a
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    • pp.101-102
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    • 2001
  • Monodisperse aerosols containing spherical particles of known size, shape and density are the most widely used to calibrate particle-size measuring instruments and to determine the effects of particle size on the sampling device. However, these tests are time-consuming because monodisperse aerosols with different particle sizes are generated and tested in a series of experiments. Polydisperse aerosols may be used to determine the calibration or to simulate equipment under controlled laboratory condition. (omitted)

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A Study on the Interaction between Particles and Surrounding Fluid (입자와 주위유체와의 상호작용에 관한 연구)

  • ;T.Kurihara;H. Monji;G. Matsui
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.2
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    • pp.108-115
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    • 2002
  • The fundamental mechanism of a dispersed two-phase flow was investigated. Experiments were carried out to understand how the particles behaves under the influence of the particle size, shape, metamorphoses (bubble) and buoyancy of a single particle which is ascending from the standstill water. Two CCD cameras were employed for image processing of the behavior of the particles and the surrounding flow, which was interpreted with the technique of correlation PIV (Particle Image Velocimetry) and PTV (Particle Tracking Veloci- metry), respectively The experimental results showed that the large density difference bet- ween a particle and water caused high relative velocity and induced zigzag motion of the particle. Furthermore, the turbulence intensity of a bubble was about twice the case of the spherical solid particle of similar diameter.

Rheological characteristics of non-spherical graphite suspensions

  • Mustafa, Hiromoto Usui;Ishizuki, Masanari;Shinge, Ibuki;Suzuki, Hiroshi
    • Korea-Australia Rheology Journal
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    • v.15 no.1
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    • pp.19-25
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    • 2003
  • Since the microstructure of functional thin films depends on the dispersion characteristics of dense slurry, it is important to control the agglomerative nature of slurries under processing. The present authors have been discussing the model prediction of agglomerative nature and local rate of agglomeration in dense suspensions. The experiments have been peformed under shear flow using the nearly spherical and oblate type graphite particles. In this study, the experiment has been conducted using water and glycerol as dispersion media. Stress control type rheometer was used to measure the slurry rheology. Local agglomeration of graphite particles has been predicted by using Usui's model. The experimental results show that both the shape and slurry processing method affect on the local dispersion condition. The agglomeration formed by oblate type graphite particles seems to be more difficult to break up than that of spherical particles.

Thermal degradation properties of blue emitting phosphor particles prepared by the spray pyrolysis for PDP (분무열분해공정에서 제조된 PDP용 청색형광체의 열화특성)

  • Kang, Yun-Chan;Lee, Dong-Youl;Park, Hee-Dong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07b
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    • pp.1060-1062
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    • 2002
  • Spherical and dense BAM phosphor particles were prepared by spray pyrolysis. The key idea of dense BAM particles is to lead gelation in droplets, which was successfully achieved by using the aluminum polycation as the precursor solution for the spray pyrolysis. The BAM phosphor particles prepared by spraying the aluminum polycation solution have completely spherical shape and dense structure. When directly applied to make phosphor film on the glass by the screen-printing method, the prepared spherical BAM phosphor particles showed better packing density and surface morphology than that of commercial one, which has irregular shape and large particle size. It was also found that the thermal degradation in the photoluminescence intensity for dense and spherical BAM particles was less than that of commercial one.

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Preparation of Spherical Gadolinium Compound Particles (구형 가돌리늄화합물 입자 제조)

  • 김응호;최청송;정경채;박진호;장인순
    • Journal of the Korean Ceramic Society
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    • v.30 no.7
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    • pp.563-570
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    • 1993
  • Spherical, monosized gadolinium compound was prepared by the reaction of Gd(NO3)3 solution with decomposition products of urea in the solution at evaluated temperature. Chemical composition and calcination characteristics of spherical gadolinium compound prepared were investigated by X-ray IR and TG-DTA. The approximate chemical composition of the spherical particle precipitated was Gd(OH)CO3.1.5H2O. Gd(OH)CO3.1.5H2O was calcined to monoclinic type Gd2O3 at 115$0^{\circ}C$ via cubic type Gd2O3 near $600^{\circ}C$. The effects of various parameters such as pH, temperature, concentration ratio of urea to gadolinium precusor, ageing time, and others material (CCl3COOH and HOCNH2) in stead of urea as precipitating agent on the properties of the resulting precipitates were studied systematically.

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Preparation of Spherical Cobalt Fine Powders by New Liquid Reduction Method (새로운 용액환원법에 의한 구형 코발트 미세 분말의 제조)

  • Kim, Dae Weon;Kim, Ji-Hoon;Choi, Yo-Han;Choi, Hee Lack;Yoon, Jin-Ho
    • Journal of Powder Materials
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    • v.22 no.4
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    • pp.260-265
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    • 2015
  • Spherical fine cobalt powders were fabricated by new liquid reduction method. Commercial cobalt sufate heptahydrate was used as raw material. Also ethylene glycol was used as solvent and hydrazine-sodium hypophosphite mixture was used as reduction agent for the new liquid reduction method. A plate shaped cobalt powders with an approximately 300 nm were prepared by a traditional wet ruduction method using distilled water as solvent and hydrazine. Spherical fine cobalt powders with an average size of $1-3{\mu}m$ were synthesized by a new liquid reduction method in 0.3M cobalt sulfate and 1.5M hydrazine-0.6M sodium hypophosphite mixture at 333K.