• 제목/요약/키워드: Solution plasma processing

검색결과 29건 처리시간 0.022초

PPCP에 의한 연소가스 중 NOx, SOx 동시제거 특성 (Simultaneous Removal Characteristics of NOx, SOx from Combustion Gases using Pulse Corona induced Plasma Chemical Processing)

  • 박재윤;고용술;정장근;김정달
    • 대한환경공학회지
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    • 제22권2호
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    • pp.211-216
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    • 2000
  • 본 연구는 오염가스 제거시 발생되는 부산물인 에어로졸 입자가 방전전극에 부착되어 생기는 방전불안으로 제거율이 급격히 저하되는 문제점을 개선하고 제거장치의 운전비용을 감소시키기 위한 연구이다. 이를 위해 오염가스 제거에 필요한 라디칼과 이온을 발생시키기 위한 전기방전영역과 연소가스가 흐르는 관로를 분리시킨 플라즈마 반응기를 사용하여 방전불안에 의한 제거효율 저하와 방전선 산회 문제를 개선하여 장시간 운전 가능성을 확인하였고, 또한 운전비용을 감소시키기 위해서는 코로나 방전에 의한 비열플라즈마를 이용하여 연소가스를 산화 변화시키고, 첨가제로 수산화나트륨 수용액 증기와 소량의 암모니아를 사용하였다. 그 결과 암모니아 분자 몰비를 1.5로 하고, 유량이 $2.5{\ell}/min$인 질소가스로 농도가 20%인 수산화나트륨 수용액을 버블링하여 주입하였을 때 질소산화물, 황산화물 제거율이 각각 95, 100%인 우수한 제거특성을 얻었다.

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자동차 엔진부품용 Shaft에 플라즈마 산질화기술 적용 (The Application of Plasma Nitrocarburizing and Plasma Post Oxidation Technology to the Automobile Engine Parts Shafts)

  • 전은갑;박익민;이인섭
    • 한국재료학회지
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    • 제16권11호
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    • pp.681-686
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    • 2006
  • Plasma nitrocarburising and plasma post oxidation were performed to improve the wear and corrosion resistance of S45C and SCM440 steel by a plasma ion nitriding system. Plasma nitrocarburizing was conducted for 3h at $570^{\circ}C$ in the nitrogen, hydrogen and methane atmosphere to produce the ${\varepsilon}-Fe_{2-3}$(N, C) phase. Plasma post oxidation was performed on the nitrocarburized samples with various oxygen/hydrogen ratio at constant temperature of $500^{\circ}C$ for 1 hour. The very thin magnetite ($Fe_3O_4$) layer $1-2{\mu}m$ in thickness on top of the $15{\sim}25{\mu}m$ ${\varepsilon}-Fe_{2-3}$(N, C) compound layer was obtained by plasma post oxidation. A salt spray test and electrochemical testing revealed that in the tested 5% NaCl solution, the corrosion characteristics of the nitrocarburized compound layer could be further improved by the application of the superficial magnetite layer. Throttle valve shafts were treated under optimum plasma processing conditions. Accelerated life time test results, using throttle body assembled with shaft treated by plasma nitrocarburising and post oxidation, showed that plasma nitrocarburizing and plasma post oxidation processes could be a viable technology in the very near future which can replace $Cr^{6+}$ plating.

수중 방전을 이용한 휴믹산 제거 (The Study on the Humic Acid Removal using Underwater Plasma Discharge)

  • 홍은정;정팔진;유승민;박준석;유승열;노태협
    • 한국물환경학회지
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    • 제28권3호
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    • pp.367-374
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    • 2012
  • A flotation process has a shorter processing time and needs less space than a sedimentation process. Dissolved air flotation process (DAF) is an efficient flotation method and used in a conventional wastewater treatment process. However, DAF requires the circulation of water containing compressed air and requires expensive installation and operation cost. Plasma Air Flotation (PAF) process is able to float flocs by micro bubbles generated from underwater plasma without the circulation of bubbly water and additional saturators. Therefore, PAF can be an alternative solution overcoming economic barriers. In this study, Humic acid removal efficiency by PAF process was compared with that of sedimentation process. 44.67% and 87.3% reduction rate based on UV 254 absorbance has been measured in sedimentation and PAF respectively. In particular, PAF in the flocculation zone can dramatically remove humic acid from water. In flocculation zone, PAF can separate organic matters but sedimentation cannot.

플라즈마 전해 산화 처리한 AZ91D 마그네슘합금 피막의 미세조직 및 부식 특성 (Microstructure and Corrosion Properties of AZ91D Magnesium Alloy treated by Plasma Electrolytic Oxidation)

  • 장시영;김예림;김양도
    • 한국주조공학회지
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    • 제28권1호
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    • pp.20-24
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    • 2008
  • The characteristics, such as roughness, thickness, microhardness and corrosion resistance, of plasma electrolytic oxide coatings on AZ91D alloy were investigated under the processing condition of various coating times. The coatings on AZ91D alloy consisted of MgO, $MgAl_{2}O_{4}$ and $Mg_{2}SiO_{4}$ oxides. The surface roughness and thickness of coatings became larger with increasing the coating time. The microhardness in cross section of coatings was much higher than not only that in surface but that in the conventional anodic oxide coatings, which increased progressively as the coating time increased. After being immersed in 3.5%NaCl solution and methyl alcohol, the corrosion resistance of AZ91D alloy was markedly improved by plasma electrolytic oxidation coating treatment, and the AZ91D alloy coated for 50min revealed excellent corrosion resistance.

Plasma nitriding on chromium electrodeposit

  • Wang Liang;K.S. Nam;Kim, D.;Kim, M.;S.C. Kwon
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2001년도 추계학술발표회 초록집
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    • pp.29-30
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    • 2001
  • This paper presents some results of plasma nitriding on hard chromium deposit. The substrates were C45 steel and $30~50{\;}\mu\textrm{m}$ of chromium deposit by electroplating was formed. Plasma nitriding was carried out in a plasma nitriding system with $95NH_3{\;}+{\;}SCH_4$ atmosphere at the pressure about 600 Pa and different temperature from $450^{\circ}C{\;}to{\;}720^{\circ}C$ for various time. Optical microscopy and X-ray diffraction were used to evaluate the characteristics of surface nitride layer formed by nitrogen diffusion from plasma atmosphere inward iCr coating and interface carbide layer formed by carbon diffusion from substrate outward Cr coating. The microhardness was measured using microhareness tester at the load of 100 gf. Corrosion resistance was evaluated using the potentiodynamic measurement in 3.5% NaG solution. A saturated calomel electrode (SiCE) was used as the reference electrode. Fig.1 shows the typical microstructures of top surface and cross-section for nitrided and unnitrided samples. Aaer plasma nitriding a sandwich structure was formed consisting of surface nitride layer, center chromium layer and interface carbide layer. The thickness of nitride and carbide layers was increased with the increase of processing temperature and time. Hardness reached about 1000Hv after nitriding while 900Hv for unnitrided hard chromium deposit. X-ray diffraction indicated that surface nitrided layer was a mixture of $Cr_2N$ and CrN at low temperature and erN at high temperature (Fig.2). Anodic polarization curves showed that plasma nitriding can greatly improve the corrosion resistance of chromium e1ectrodeposit. After plasma nitriding, the corrosion potential moved to noble direction and passive current density was lower by 1 to 4 orders of magnitude compared with chromium deposit(Fig.3).

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금 나노유체 제조시 공정시간과 음극파워비율에 따른 전극에 미치는 영향 (Effect of Processing Time and Unipolar DC pulse Duty Ratio on Electrode during Gold Nanofluids using Solution Plasma)

  • 김재용;김범석;오종호;이상율
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2011년도 춘계학술대회 및 Fine pattern PCB 표면 처리 기술 워크샵
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    • pp.191-191
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    • 2011
  • 유체 플라즈마 공정(SPP)은 최신 나노기술과 열전달 유체 기술이 융합된 나노유체(Nanofluids)를 제조하는 공정이다. 본 연구에서는 이런 유체 플라즈마 공정에서 공정시간과 음극파워비율에 따라 금 나노유체 제조시 사용되는 전극에 미치는 영향을 알아보기 위해 특성분석을 실시하였다. 그 결과 전극의 양극에서는 염화금 이온이 전극에 증착되었고 음극에서는 부식에 의해 무게가 감소하였다.

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Low & Intermediate Level Radioactive Waste Vitrification Using Plasma Arc Melting Technology

  • Min Byeong-Yeon
    • Nuclear Engineering and Technology
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    • 제35권5호
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    • pp.482-496
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    • 2003
  • effectiveness of the PAM graphite-electrode technology for the treatment of many types of low-level radioactive waste including : combustible material, solidified resins in cement, inorganic materials, steel, glass, and solidified boric acid cement. The objectives of PAM-200 evaluation were to verify that 1) the facility meets air emission regulations, 2) the facility can be safely operated when processing hazardous and radioactive materials and 3) satisfactory final waste forms can be produced. Results, derived from KAERI's(Korea Atomic Energy Research Institute) analyses for samples of vitrified product, scrubbing solution and offgas collected during test period, show that PAM-200 can treat radioactive wastes as well as hazardous wastes with toxic constituents and radionuclides contained in the offgas exiting from the stack to the environment controlled to be far lower than the limit regulated by air conservation law and atomic law.

기계적 합금화를 통한 고강도-고내열 Nb-Si-Ti계 합금 개발에 관한 연구 (Development of High-strength, High-temperature Nb-Si-Ti Alloys through Mechanical Alloying)

  • 김정준;윤상민;한덕현;변종민;김영균
    • 한국분말재료학회지
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    • 제31권1호
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    • pp.30-36
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    • 2024
  • The aerospace and power generation industries have an increasing demand for high-temperature, high-strength materials. However, conventional materials typically lack sufficient fracture toughness and oxidation resistance at high temperatures. This study aims to enhance the high-temperature properties of Nb-Si-Ti alloys through ball milling. To analyze the effects of milling time, the progression of alloying is evaluated on the basis of XRD patterns and the microstructure of alloy powders. Spark plasma sintering (SPS) is employed to produce compacts, with thermodynamic modeling assisting in predicting phase fractions and sintering temperature ranges. The changes in the microstructure and variation in the mechanical properties due to the adjustment of the sintering temperature provide insights into the influence of Nb solid solution, Nb5Si3, and crystallite size within the compacts. By investigating the changes in the mechanical properties through strengthening mechanisms, such as precipitation strengthening, solid solution strengthening, and crystallite refinement, this study aims to verify the applicability of Nb-Si-Ti alloys in advanced material systems.

Understanding Growth mechanism of PEO coating using two-step oxidation process

  • Shin, Seong Hun;Rehman, Zeeshan Ur;Noh, Tae Hwan;Koo, Bon Heun
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2016년도 추계학술대회 논문집
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    • pp.173.2-173.2
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    • 2016
  • A two-step oxidation method was applied on Al6061 to debate the growth mechanism of plasma electrolytic oxidation (PEO) coating. The specimens were first oxidized in the primary electrolyte solution {$Na_3PO_4$ (8g/l), NaOH (2g/l), consequently, the specimens were transferred into a different electrolyte {$K_2ZrF_6$ (8g/l), NaOH (2g/l), $Na_2SiF_6$ (0.5g/l)} for further oxidation. The processes was conducted for various processing times. It was found the second step electrolyte component were reached to inner layers, in contrast to the primary step components which were thrustle to the outer layer. The presence of the secondary component in the inner layers were significantly varied with processing time which suggest the change in growth properties with processing time. further more the inside growth of the secondary component confirmed the increasing trend in the downward growth of the coating layer. The corrosion and hardness properties of the coatings were found highly improved with change in growth features with increasing the processing time.

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철 샘플에 따른 구리 함유 폐에칭액의 시멘테이션 반응에 대한 연구 (A Study on the Cementation Reaction of Copper-containing Waste Etching Solution to the Shape of Iron Samples)

  • 김보람;장대환;김대원
    • 청정기술
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    • 제27권3호
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    • pp.240-246
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    • 2021
  • COF (Chip on film)용 폐에칭용액 내 구리가 약 3.5% 함유되어 있으며, 철 시편을 사용한 시멘테이션을 통해 구리를 회수하고자 하였다. 철 시편 3종류(플레이트, 칩, 분말)에 따른 시멘테이션 반응에 미치는 영향을 조사하였으며, 구리의 회수율을 높이고자 구리에 대한 철의 몰 비를 변수로 하였다. 반응 전·후 용액 내 시간에 따른 구리 농도의 변화를 확인하였으며, 몰 비를 증가시킬수록 초기 용액 내 구리 함량이 급격히 줄어드는 경향이 나타났다. 상온에서 1시간의 시멘테이션 반응 후 철 시편의 비표면적 값이 큰 플레이트, 칩, 분말 순으로 구리의 회수율이 증가하였다. 회수된 분말은 X선 회절 분석기(X-ray diffraction, XRD), 주사전자현미경(scanning electron microscopy, SEM) 및 에너지 분산형 분광분석법(Energy-dispersive X-ray spectroscopy, EDM) 분석을 통해 결정상과 결정 형태를 확인하였으며, 철 분말의 경우에는 회수된 구리 분말에 미반응된 철 성분이 혼재하였다. 구리에 대한 철의 몰 비 4의 조건으로 철 칩을 사용하였을 때, 구리 회수율 약 98.4%로 최적 조건으로 달성하였다.