• 제목/요약/키워드: SoftWax

검색결과 22건 처리시간 0.024초

R/P 마스터 모델을 활용한 정밀주조 부품 및 쾌속금형 제작 공정기술의 개발 (Development of Rapid Tooling using Investment Casting & R/P Master Model)

  • 정해도;김화영
    • 한국주조공학회지
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    • 제20권5호
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    • pp.330-335
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    • 2000
  • Functional metal prototypes are often required in numerous industrial applications. These components are typically needed in the early stage of a project to determine form, fit and function. Recent R/P(Rapid Prototyping) part are made of soft materials such as plastics, wax, paper, these master models cannot be employed durable test in real harsh working environment. Parts by direct metal rapid tooling method, such as laser sintering, by now are hard to get net shape, pores of the green parts of powder casting method must be infiltrated to get proper strength as tool, and new type of 3D direct tooling system combining fabrication welding arc and cutting process is reported. But a system which can build directly 3D parts of high performance functional material as metal park would get long period of system development, massive investment and other serious obstacles, such as patent. In this paper, through the rapid tooling process as silicon rubber molding using R/P master model, and fabricate wax pattern in that silicon rubber mold using vacuum casting method, then we translated the wax patterns to numerous metal tool prototypes by new investment casting process combined conventional investment casting with rapid prototyping & rapid tooling process. With this wax-injection-mold-free investment casting, we developed new investment casting process of fabricating numerous functional metal prototypes from one master model, combined 3-D CAD, R/P and conventional investment casting and tried to expect net shape measuring total dimension shrinkage from R/P pare to metal part.

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알칼리 정제(精製)와 에스테르화에 의한 미강유의 이화학적(理化學的) 특성(特性)의 비교(比較) (Comparison of Physicochemical Characteristics of Alkali Refined and Esterified Rice Bran Oils)

  • 김현구;신동화;신효선
    • 한국식품과학회지
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    • 제17권3호
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    • pp.175-179
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    • 1985
  • 알칼리 처리와 글리세린으로 에스테르화 반응을 시킨 탈산공정에 의하여 정제한 각 미강유의 이화학적 항수 및 지방질 조성을 비교하였다. 비중 및 굴절율은 글리세린처리미강유가 알칼리정제미강유보다 높았고, 색도는 글리세린처리미강유가 알칼리정제미강유보다 훨씬 진한 황색도를 나타내었으며, 발연점은 알칼리정제미강유가 글리세린처리미강유보다 60${\sim}80^{\circ}C$높았다. 유리지방산의 함량은 알칼리정제미강유(0.05%)보다 글리세린처리미강유(0.88${\sim}$1.36%)가 높았으며, 왁스는 알칼리정제미강유에서는 검출되지 않았으나 글리세린처리미강유에서는 soft wax가 0.600${\sim}$0.871%, hard wax가 0.035%${\sim}$0.486% 함유되어 있었다. 알칼리 정제미강유와 글리세린처리미강유의 중성지방질, 당지방질 및 인 지방질의 함량은 큰 차이가 없었다. 중성지방질중의 TG 함량은 알칼리정제미강유(96.3%)가 글리세린처리미강유(93.0${\sim}$94.1%)보다 많았으며 MG함량은 알칼리정제미강유(0.11%)가 글리세린처리미강유(0.39${\sim}$0.69%)보다 낮았다. 알칼리 정제미강유와 글리세린처리미강유의 주요지방산은 올레산, 리놀레산, 팔미트산 이었으며 처리방법에 따라 큰 차이가 없었다.

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Investment casting 공정에서 수축률을 고려한 소형탕도의 이상적인 구조와 주형 온도에 관한 연구 (A study on structure of feed sprue considering turbulence and mold temperature in the investment casting process)

  • 이종래
    • 한국결정성장학회지
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    • 제32권1호
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    • pp.25-32
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    • 2022
  • 인베스트먼트 주조는 정밀기기, 의료분야, 액세서리 등의 제조에 일반적으로 사용되는 생산방식으로 장비의 현대화와 고품질의 재료를 통해 발전을 거듭해 왔으며 그 활용 범위가 확대되고 있다. 본 연구의 목적은 인베스트먼트 주조 공정의 핵심 요소인 금형 온도의 구조적 개선 및 표준화를 도출하여 불량률을 최소화하여 경제성과 생산성을 향상시키는 것이다. 연구의 범위는 소형탕도의 구조와 원리를 이해하기에 적합한 Jewelry 제조 주조 공정에 국한되어 있으며 연구 재료로 soft Wax, 석고 분말 및 14 K Gold를 사용하여 실험적 연구를 수행했다. 그 결과 Alloy 14 k의 주물 패턴에 가장 적합한 주물 표준 온도는 980℃ 플라스크 온도 550℃에서 가장 낮은 난류로 좋은 제품을 생산할 수 있었다. 본 연구의 향후 과제로 소형탕도의 구조 및 표준온도를 데이터를 분석하고, 현장의 생산 불량을 감소시키고 우수한 인베스트먼트 주조 공법의 경쟁력 확보를 위한 데이터를 제공하기 위한 세부 연구가 필요하다.

R/P 마스터모델을 활용한 정밀주조 공정기술의 개발 (Development of Investment Casting Technique using R/P Master Model)

  • 임용관;정성일;정해도
    • 한국정밀공학회지
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    • 제16권6호
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    • pp.52-57
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    • 1999
  • Funtional metal prototypes are often required in numerous industrial applications. These components are typically needed in the early stage of a project to determine form, fit and function. Recent R/P(Rapid Prototyping) part are made of soft materials such as plastics, wax, paper, these master models cannot be employed durable test in real harsh working environment. Parts by direct metal rapid tooling method, such as laser sintering, by now are hard to get net shape, pores of the green parts of powder casting method must be infiltrated to get proper strength as tool, and new type of 3D direct tooling system combining fabrication welding arc and cutting process is reported by song etc. But a system which can build directly 3D parts of high performance functional material as metal part would need long period of system development, massive investment and other serious obstacles, such as patent. In this paper, through the rapid tooling process as silicon rubber molding using R/P master model, and fabricate wax pattern in that silicon rubber mold using vacuum casting method, then we tranlsated the wax patterns to numerous metal prototypes by new investment casting process combined conventional investment casting with rapid pototyping & rapid tooling process. with this wax-injection-mold-free investment casting, we developed new investment casting process of fabricating numerous functional metal prototypes from one master model, combined 3-D CAD, R/P and conventional investment casting and tried to expect net shape measuring total dimension shrinkage from R/P part to metal part.

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금속 보강재를 이용한 에폭시 수지형의 특성 향상 및 적용에 관한 연구 (A Study on Characteristics Improvement of Epoxy Resin Mold Using Metal Fillers and Its Application)

  • 정성일;임용관;김경래;정해도
    • 한국정밀공학회지
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    • 제20권4호
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    • pp.165-173
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    • 2003
  • As the cycling time of new products have become more and more short in recent years, the demand for lowering the cost and reducing the production time becomes stronger. In order for the demand, the rapid prototyping and rapid tooling technology have been used. It has been widely known that RP technology has advantages with fabricating 3-D object having a complicated geometric shape. RP products, however, have a limitation with applying to the real die and mold because soft materials such as resin, paper and wax has been mostly used in RP technology. So in this paper, the RP products have been copied to semi-metallic soft tools using the mixture of metal fillers and epoxy resin. In order to evaluate the effect of the fillers on the characteristics of semi-metallic soft tools, three fillers are used including commercial aluminum powder, cast iron powder recycled by machining chips, and aluminum short fiber made by self-excited vibration technique. Besides, in the case of aluminum powder, the change of characteristics of semi-metallic soft tools is also tested according to the volume fraction of the powder.

디지털 복제로 만든 맞춤형 인공치로 제작한 임시의치와 임플란트 수술용 템플릿을 통한 임플란트 지지형 고정성 보철 수복 증례 (Rehabilitation with implant-supported fixed dental prostheses using digital duplication technique on customized artificial tooth, interim denture and implant surgical template: A case report)

  • 정대길;오경철;심준성;박지만
    • 대한치과보철학회지
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    • 제57권4호
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    • pp.397-404
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    • 2019
  • 성공적인 임플란트 치료를 위해서는 식립부위의 골조직 및 연조직 상태(condition)도 중요하지만 식립 위치 또한 매우 중요하다. 잘못된 위치에 식립된 임플란트는 생물학적, 심미적, 기계적 문제점을 야기하게 된다. 올바른 위치에 임플란트를 식립하기 위해서는 최종 보철물을 고려해야 하며 이를 위해서는 진단 왁스업 과정이 필요하다. 발치 후 사용 할 임시 의치의 인공치를 진단 왁스업 형태대로 제작하면 구강내에서 진단 왁스업 형태를 평가해 볼 수 있으며, 잘 적응된 임시 의치를 복제해 제작한 임플란트 수술용 템플릿으로 계획된 위치에 임플란트를 식립하는 것이 가능하다. 본 증례에서는 진단 왁스업을 디지털 복제하여 의치용 인공치를 맞춤형으로 제작하였고, 이를 이용해 임시 의치를 제작하였다. 충분한 적응 기간을 거친 후 임시 의치를 복제하여 임플란트 수술용 템플릿을 제작한 다음, 이를 활용하여 계획된 위치에 임플란트를 식립하였다. 골유착을 위한 충분한 치유기간을 가진 다음 진단 왁스업 형태가 반영된 임플란트 지지형 고정성 보철물을 제작하였다. 최종 보철물 장착 후 6개월간의 경과 관찰 기간 동안 심미적, 기능적으로 만족할 만한 치료 결과를 보였기에 이를 보고하고자 한다.

유리단 국소의치의 기능 인상에 의한 연조직의 수직적 변위량에 관한 연구 (STUDY ON VERTICAL DISPLACEMENT OF SOFT TISSUE UNDER DISTAL EXTENSION PARTIAL DENTURE BASE BY FUNCTIONAL IMPRESSION)

  • 이광희;장익태
    • 대한치과보철학회지
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    • 제21권1호
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    • pp.59-66
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    • 1983
  • Distal extension partial dentures are supported by both the relatively rigid teeth and the resilient mucosa. So impression techniques of residual alveolar ridge in case of distal extension partial denture have particular importance in order to broad distribution of the masticatory force. McLean recognized the need for recording the tissues supporting distal extension partial denture base in functional form to equalize the resilient and non-resilient support, and this was called functional impression. Many investigators proposed various techniques of the functional impression for a distal extension partial denture, but only a little studies were performed about displacement of soft tissue under distal extension partial denture base. The purpose of this study is to investigate the amount of vertical displacement of the soft tissue under distal extension partial denture base by different functional impression techniques. Impression techniques used were Z.O.P. Impression, Selective Tissue Placement Impression, Functional Relining Impression. Measurement of the vertical displacement of soft tissue were made with Depth Gauge and Measuring Platform. A Anatomic Impression was used as a control. The results were tested statistically using 3 way ANOVA and Scheffe test. The followings were the results obtained from this study. 1. The greatest amount of soft tissue displacement was observed in the center of the retromolar pad. 2. No significant differences were found between the crest of alveolar ridge and the buccal shelf area. 3. The greatest soft tissue displacement was observed in Functional Relining Impression using Iowa wax, and the least displacement was observed in Selective Tissue Placement Impression using murcaptan rubber base. 4. No significant differences were found between finger pressure and biting pressure in Z.O.P. Impression, but greater displacement was observed by biting pressure than finger pressure in Functional Reling Impression.

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치과용 캐드캠을 이용하여 연질금속 재료로 제작한 고정성 보철물의 변연 간격 평가 (Evaluation of Marginal Gap of Fixed Dental Prostheses Fabricated by Soft Metal Material Using Dental CAD/CAM)

  • 김재홍;김원수;김기백
    • 치위생과학회지
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    • 제14권3호
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    • pp.349-355
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    • 2014
  • 본 연구는 최근 치의학계 전반적으로 치과용 캐드캠 시스템의 사용이 증가함에 따라 새로운 재료의 개발도 활발히 이루어지고 있는 현실을 반영하였다. 최근 새롭게 개발된 고정성 보철물의 제작 재료인 연질금속재료를 이용하여 제작된 고정성 보철물의 변연 간격을 평가하여 봄으로써 신재료의 임상적 허용 가능성을 변연 간격을 기준으로 가늠하여보고자 하였으며, 나아가서는 치과의사, 치과위생사 및 치과기공사 등 해당 분야 임상가들에게 참고자료를 제시하고자 하였다. 연구 결과에 따르면 연질금속블록을 가공하여 제작된 집단이 전통적인 방식에 의해 제작된 집단보다 우수한 변연간격을 보였으나, 통계적으로 유의하지 않았다. 또한 연질금속블록을 가공하여 제작된 보철물들의 변연 간격이 임상적 허용 수치로 제시되고 있는 $120{\mu}m$를 넘지 않는 것으로 보아 변연 간격을 기준으로 하였을 때 임상적으로 허용이 가능할 것으로 생각된다.

통기성 세라믹형을 이용한 알루미늄 신발금형의 쾌속제작 (Rapid Tooling of Aluminum Shoes Mold Using Porous Mold)

  • 정성일;정두수;김도경;정해도;조규갑
    • 한국정밀공학회지
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    • 제16권11호
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    • pp.62-67
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    • 1999
  • The RP&M(Rapid Prototyping and Manufacturing) is the most appropriate technology for the small-lot production system, in which the production cycle is getting shorter owing to various needs from consumers. Recently RP products which are made of plastics, wax, and paper are used to verify the design of samples. But these products cannot be applied to the real mold because the strength enough to be a mold cannot be given by soft materials such as plastics. So RP products are copied to AFR(Al powder Filled Resin) molds or metal molds, which is called the RP&M. In this paper, RP&M is applied to a casting process. A porous casting mold, which is made from ceramic powder and binder, is used for rapid tooling of aluminum shoes molds.

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토끼에서 아세트아미노펜 연집캅셀제의 생체이용율에 미치는 제제처방들의 영향 (Effects of Various Formulations on Bioavailability of Acetaminophen Soft Gelatin Capsules in Rabbits)

  • 박기배;이용석;최명호;이도익;이광표
    • 약학회지
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    • 제36권6호
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    • pp.598-603
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    • 1992
  • The purpose of this study was to assess the effect of three formulations; product A (polyethylene glycol was used as a main dispersing agent), product B (wax mixture was used as a main dispersing agent) and product C(silicon dioxide was used as a main dispersing agent) on bioavailability of acetaminophen soft gelatin capsules(softgels) and to develop an effective acetaminophen softgel which exhibits an excellent bioavailability. Acetaminophen softgels of various formulations were prepared as 4 minim round type by rotary die method. Four softgels of the three formulation (A, B, C), each of which contained 50 mg acetaminophen, were administered orally to 12 normal healthy rabbits using a three-way cross over design. Plasma acetaminophen concentrations were measured by HPLC. The results obtained in this study were as follows: 1. The Tmax rank order of acetaminophen softgel was C$(63.75{\pm}10.62\;min)$>A$(36.25{\pm}5.37\;min)$>B$(35{\pm}6.74\;min)$. 2. The decreasing Cmax order of softgel product was A$(93.51{\pm}0.55\;{\mu}g/ml)$>B$(3.16{\pm}0.37\;{\mu}g/ml)$>C$(2.6{\pm}0.55\;{\mu}g/ml)$. 3. The $[AUC]^{\infty}_0$ rank order for three acetaminophen softgel formulations was A $(14.89{\pm}1.56\;{\mu}g/ml{\cdot}min)$ >B$(14.39{\pm}1.43\;{\mu}g/ml{\cdot}min)$>C$(11.45{\pm}1.49\;{\mu}g/ml{\cdot}min)$. 4. Pharmacokinetic parameters such as Tmax, Cmax and $[AUC]^{\infty}_0$ of product A and B did not differ significantly(p>0.05). On the other hand, those of product C were significantly different(p>0.05).

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