Browse > Article

A Study on Characteristics Improvement of Epoxy Resin Mold Using Metal Fillers and Its Application  

Nakagawa Takeo (Toyota Technological Institute)
Publication Information
Abstract
As the cycling time of new products have become more and more short in recent years, the demand for lowering the cost and reducing the production time becomes stronger. In order for the demand, the rapid prototyping and rapid tooling technology have been used. It has been widely known that RP technology has advantages with fabricating 3-D object having a complicated geometric shape. RP products, however, have a limitation with applying to the real die and mold because soft materials such as resin, paper and wax has been mostly used in RP technology. So in this paper, the RP products have been copied to semi-metallic soft tools using the mixture of metal fillers and epoxy resin. In order to evaluate the effect of the fillers on the characteristics of semi-metallic soft tools, three fillers are used including commercial aluminum powder, cast iron powder recycled by machining chips, and aluminum short fiber made by self-excited vibration technique. Besides, in the case of aluminum powder, the change of characteristics of semi-metallic soft tools is also tested according to the volume fraction of the powder.
Keywords
Rapid prototyping & tooling; Semi-metallic soft tool; Metal fillers;
Citations & Related Records
Times Cited By KSCI : 1  (Citation Analysis)
연도 인용수 순위
1 Hanawa, K., Nakagawa, T., ' Powder metallurgy of cast iron', Manufacturing Research, Vol. 36, No.3, Institute ofIndustrial Science, University of Tokyo, p. 79, 1984
2 Cha, D. J., Cho, J. R., Bae, W. B., Hwang, N. C., 'A study on the development of cathod-ray tube die using hot forging,' Trans. Mater. Process, Vol. 9, No. 1, p. 23, 2000
3 Peter, D. H., Paul, F. J. 'Rapid Tooling Technologies and Industrial Application,' Marcel Dekker, INC., 2000
4 Nakagawa, T., 'Rapid Prototyping in Japan,' Proceedings of the Eighth International Conference on Rapid Prototyping, pp. 1-16, 2000
5 Tlusty, J., Smith, S. and Zamudia, C., 'Operation Planning Based on Cutting Process Model,' Annals of the CIRP, Vol. 39, pp. 517-521,1990
6 Richards,J. D., ,' IEEE Elect. lnsul. Mag., Vol. 4, No. 1, p. 23,1988   DOI   ScienceOn