• 제목/요약/키워드: Silicone encapsulant

검색결과 8건 처리시간 0.023초

Thermal Curing Property of Silicone Encapsulant Containing Quantum Dot Surrounded by Various Types of Ligands

  • Lee, Chae Sung;Kim, BeomJong;Jeon, Seongun;Han, Cheul Jong;Hong, Sung-Kyu
    • Bulletin of the Korean Chemical Society
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    • 제34권12호
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    • pp.3787-3789
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    • 2013
  • In this study, the silicone thermal curing degree of the silicone-encapsulated quantum dot light emission diode was measured using the various types of chemical ligands around quantum dot. It was confirmed that the trioctyl phosphin oxide (TOPO) ligand around the quantum dot was responsible for dispersion of the quantum dot in silicone encapsulant and decline of the thermal curing degree of the silicone encapsulant. Also, it was confirmed that the thermal curing degree of silicone encapsulants containing the steric acid (SA) and the dodecanoic acid (DA) ligands were higher than the one of TOPO ligand.

고출력 LED 인캡슐런트용 실리콘 레진의 경화공정중 잔류응력 발달에 대한 유한요소해석 (Finite Element Analysis of Residual Stress Evolution during Cure Process of Silicone Resin for High-power LED Encapsulant)

  • 송민재;김흥규;강정진;김권희
    • 한국정밀공학회지
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    • 제28권2호
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    • pp.219-225
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    • 2011
  • Silicone resin is recently used as encapsulant for high-power LED module due to its excellent thermal and optical properties. In the present investigation, finite element analysis of cure process was attempted to examine residual stress evolution behavior during silicone resin cure process which is composed of chemical curing and post-cooling. To model chemical curing of silicone, a cure kinetics equation was evaluated based on the measurement by differential scanning calorimeter. The evolutions of elastic modulus and chemical shrinkage during cure process were assumed as a function of the degree of cure to examine their effect on residual stress evolution. Finite element predictions showed how residual stress in cured silicone resin can be affected by elastic modulus and chemical shrinkage behavior. Finite element analysis is supposed to be utilized to select appropriate silicone resin or to design optimum cure process which brings about a minimum residual stress in encapsulant silicone resin.

LED용 실리콘 봉지재의 경화방법이 신뢰성에 미치는 영향 (Effect of Curing Method on the Reliability of Silicone Encapsulant for Light Emitting Diode)

  • 김완호;장민석;강영래;김기현;송상빈;여인선;김재필
    • 한국전기전자재료학회논문지
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    • 제25권10호
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    • pp.844-848
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    • 2012
  • Encapsulant curing in terms of convection oven leads to thermal induced stress due to nonuniform thermal conductivity in LED package. We have adopted infrared (IR) light for silicone curing in order to release the stress. The light uniformity irradiated on an encapsulant surface is confirmed to be uniform by optical simulation. Shear strength of die paste using IR compared to convection oven is increased 19.2% at the same curing time, which indicates curing time can be shortened. The indentation depth difference between center and edge of silicone encapsulant in terms of convection oven and IR are 14.8% and 3.4%, respectively. Curing by IR also shows 2.3% better radiant flux persistency rate of LED at $85^{\circ}C$ after 1,000 h reliability test compared to convection curing.

TiO2 나노입자가 혼합된 봉지재를 적용한 LED 패키지의 광효율 특성 평가 (Light Efficiency of LED Package with TiO2-nanoparticle-dispersed Encapsulant)

  • 이태영;김경호;김미송;고은수;최종현;문경식;김목순;유세훈
    • 마이크로전자및패키징학회지
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    • 제21권3호
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    • pp.31-35
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    • 2014
  • 본 연구에서는 $TiO_2$ 나노입자를 LED패키지의 봉지재인 실리콘에 분산시키고, 이에 따른 굴절률, 투과율 및 광효율 변화를 평가하였다. $TiO_2$ 나노입자는 LED 봉지재의 굴절율을 증가시켜 LED 패키지의 광추출 효율을 향상시키기 위해 봉지재에 적용되었다. $TiO_2$는 수열합성법을 통해 합성되었고, 합성된 $TiO_2$ 입자에 긴 체인구조의 vinyl silane을 코팅하여 분산시켰다. 분산 처리를 실시한 후에는 대부분의 $TiO_2$ 나노입자가 10~40 nm 이하로 분산되었으나, 100 nm 이상의 긴 입자도 관찰되었다. 실리콘 봉지재에 $TiO_2$ 나노입자 양이 증가할수록 굴절율은 증가하였으나, 투과율은 감소하였다. $TiO_2$ 나노입자가 포함된 실리콘 봉지재로 LED 패키지를 제조하였고, $TiO_2$ 나노입자가 분산된 LED가 $TiO_2$ 나노입자가 없는 LED패키지에 비해 약 13% 이상 광효율이 향상되었다.

가압성형 방식을 사용한 렌즈 일체형 LED 패키지의 색온도 균일성 향상에 관한 연구 (Improvement of Color Temperature Uniformity of Integrated Optic Lens Type LED Packaged using Compression Molding Method)

  • 김완호;강영래;장민석;주재영;송상빈;김재필;여인선
    • 조명전기설비학회논문지
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    • 제27권4호
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    • pp.1-7
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    • 2013
  • Optical characteristics including the view angle and color temperature uniformity of LED packages with an integrated lens fabricated by compression molding method are investigated according to lens shape, lens materials, and phosphor coating methods. Four types of lens shape are designed and their optical output power dependence on the refractive index of silicone encapsulant are evaluated. Also, spatial color temperature uniformities of packages fabricated with different phosphor coating methods-direct coating on a chip vs. uniformly mixed with silicone encapsulant- are compared at various view angles. As the result, it is found that phosphor coating method is more effective on color temperature uniformity than lens shape. The maximum color temperature difference of a package with direct coating of phosphor on a chip is 1,340K according to the view angle at the color temperature of 5,000K, and that of a package with uniformly mixed phosphor is 250K, which indicates 1,090K improvement of color uniformity for the latter case.

LED 패키징용 실리콘의 경화공정 모델링 (A cure process modeling of LED encapsulant silicone)

  • 송민재;김흥규;강정진;김권희
    • Design & Manufacturing
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    • 제6권1호
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    • pp.84-89
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    • 2012
  • Silicone is recently used for LED chip encapsulment due to its good thermal stability and optical transmittance. In order to predict residual stress which causes optical briefringence and mechanical warpage of silicone, finite element analysis was conducted for both curing and cooling process during silicone molding. For analysis of curing process, a cure kinetics model was derived based on the differential scanning calorimetry(DSC) test and applied to the material properties for finite element analysis. Finite element simulation result showed that the curing as well as the cooling process should be designed carefully so as to reduce the residual stress although the cooling process plays the bigger role than curing process in determining the final residual stress state. In addition, birefringence experiment was carried out in order to observe residual stress distribution. Experimental results showed that cooling-induced birefringence was larger than curing-induced birefringence.

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이중 몰딩에 의한 백색 LED의 광추출 효율 향상 (Enhancement of Light Extraction in White LED by Double Molding)

  • 장민석;김완호;강영래;김기현;송상빈;김진혁;김재필
    • 한국전기전자재료학회논문지
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    • 제25권10호
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    • pp.849-856
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    • 2012
  • Chip on board type white light emitting diode on metal core printed circuit board with high thixotropy silicone is fabricated by vacuum printing encapsulation system. Encapsulant is chosen by taking into account experimental results from differential scanning calorimeter, shearing strength, and optical transmittance. We have observed that radiant flux and package efficacy are increased from 336 mW to 450 mW and from 11.9 lm/W to 36.2 lm/W as single dome diameter is varied from 2.2 mm to 2.8 mm, respectively. Double encapsulation structure with 2.8 mm of dome diameter shows further significant enhancement of radiant flux and package efficacy to 667 mW and 52.4 lm/W, which are 417 mW and 34.8 lm/W at single encapsulation structure, respectively.