• Journal of the Korean Society for Precision Engineering
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• v.16 no.12
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• pp.40-45
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• 1999

Electrical damages to critical parts in rotation machinery have caused may machinery failures and hours of costly downtime. The problem of shaft currents generated in non-electrical machines have puzzled both users and manufacturers of these machines. The main solution for preventing electro- magnetic type damage is to demagnetize all of the machinery parts, however this is costly and time consuming. Therefore a thorough investigation into the causes and physical characteristics of electro- magnetic shaft currents is needed. In this paper, the self excitation theory was developed for a simple model, and axial flux Faraday disk machine surrounded by a long solenoid. Experimental tests were conducted to investigate the physical characteristics on an electromagnetic self excitation rig. The theory showed that the directions of both the shaft rotation and the coil turns should e identical if self excitation is to occur. From the tests, the electromagnetic type shaft current had both AC and DC components occurred at all vibration frequencies. This could point to the way to detect small instabilities or natural frequency locations by monitoring shaft currents.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.13 no.5
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• pp.357-363
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• 2003

There have been lots of studies on noise transmission analysis and noise reduction In ducts. In order to reduce the noise transmission in ducts. active noise cancellation techniques have often been employed and a rotation shaft with blades has sometimes been suggested. These Ideas were not successfully commercialized because of the limitation of real life such as size or application difficulties. This study investigated how a rotational shaft with blades could reduce the noise transmission in a duct. To do so, an assembly of the shaft and the $haft housing was built In the middle of a duct. and the clearance between the blades and the housing was 0.2 mm. The noise reduction was experimentally evaluated with respect to the number of blades. the rotation speed, and the rotation or stop. This paper showed that the noise reduction resulted in about 14∼19 dBA regardless of the three test conditions only If the blades always blocked the duct. And. the noise reduction increased due to the higher number of blades and the lower speed of the shaft.

• Smart Structures and Systems
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• v.2 no.1
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• pp.47-60
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• 2006

Bi-spectrum is a tool in the signal processing for identification of non-linear dynamic behvaiour in systems, and well-known for stationary system where components are non-linearly interacting. Breathing of a crack during shaft rotation is also exhibits a non-linear behaviour. The crack is known to generate 2X (twice the machine RPM) and higher harmonics in addition to 1X component in the shaft response during its rotation. Misaligned shaft also shows similar such feature as a crack in a shaft. The bi-spectrum method has now been applied on a small rotating rig to observe its features. The bi-spectrum results are found to be encouraging to distinguish these faults based on few experiments conducted on a small rig. The results are presented here.

• Journal of Welding and Joining
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• v.18 no.5
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• pp.49-54
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• 2000

High speed rotating arc process, forming a flat bead surface with shallow penetration depth, can be applied to the automatic seam tracking, because the amplitude of current waveform increases at high rotation speed. Two high speed arc rotation mechanisms have been developed in Japan and Germany b rotating the electrode nozzle using an external motor, which are used prevalently for narrow gap and conventional seam welding. In this study, a new rotation mechanism was developed by using a hallow shaft motor designed to be installed in the electrode nozzle. By rotating the welding arc, the amplitude of current waveform increases remarkably since the self-regulation of arc is not fully performed. Experiments show that the arc sensor with high-speed rotation arc has improved its responsiveness and sensitivity.

• Transactions of the Korean Society of Automotive Engineers
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• v.18 no.4
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• pp.1-7
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• 2010

Large quantity of bending deformation as well as irregular rotating torque fluctuation are the main struggles of the balance shaft module during a high speed rotation. Since two issues are much sensitive to the location of both supporting bearing and unbalance mass at a balance shaft, it is recommended to construct a design strategy on balance shaft at the early stage so as to save developing time and effort before approaches to the detailed design process. In this paper, an optimal design formulation is proposed to minimize the elastic strain energy due to bending as well as the kinematic energy of polar moment of inertia in rotation. Case studies of optimal design are conducted for different mass ratio as well as linear combination of objective function and its consequence reveals that global optimum of balance shaft model is existed over possible design conditions. Simulation shows that best locations of both supporting bearing and unbalance are globally 20% and 80%, respectively, over total length of a balance shaft.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.8 s.185
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• pp.154-162
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• 2006

By laying its drum horizontally, front-loaded washing machine mostly used in Europe that uses the head of the water to launder was appropriate for washing only small amount of laundry. However, the demands of customers are requiring front-loaded washing machine to handle big capacity laundry as well, and have faster rotation speed to increase drying ability. To meet such demands, more stress from bending and twisting are complexly loaded onto the shaft supporting the horizontal drum, causing problems in fracture strength and fatigue life. Shafting system is mainly divided into flange and shaft. Flange is located between the drum and shaft, transferring power from the shaft to drum, and acting as a supporter of the back of the drum. Shaft is connected from the flange to insert production, transferring power from the motor to drum, and mainly acting as stiffness against the horizontal weight of the shafting system. In this paper, strength analysis and experiment were executed on both the shaft and flange of front-loaded washing machine to suggest the design improvement of shafting system for big capacity, high-rotation drying. Also, verification of this evaluation was executed on fracture strength and fatigue life for studied shaft system.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.05a
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• pp.959-962
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• 2000

In this study, the micro shaft was fabricated by high speed etching process. The integration of the kinetic energy of circumference and the effect of etching takes less time to fabricate the micro shaft than any other conventional methods. First, the end part of the rod(SKD11) was dipped in chemical solution(FeCl$_3$) and the rod rotated at high speed(3500-10000rpm). Experimental setup was simply composed of high speed motor. chemical solution and $\Phi$ 1 mm rod. The main factors of diameter control are chemical concentration, reaction time and rpm. has a result. the diameter of the dipped rod was decreased by 200${\mu}{\textrm}{m}$ by high speed rotation and its shape and surface was good. From this experiment, we found the possibility to manufacture micro shaft without very expensive equipment.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.10
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• pp.1997-2007
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• 2002

Composite air spindles are appropriate for the high-speed and the high-precision machining as small hole drilling of printed circuit board (PCB) or wafer cutting for manufacturing semiconductors because of the low rotational inertia, the high damping ratio and the high fundamental natural frequency of composite shaft. The axial load and stiffness of composite air spindles fur drilling operation are determined by the thrust ben ring composed of the air supply part mounted on the housing and the rotating part mounted on the rotating shaft. At high-speed rotation, the rotating part of the thrust bearing should be designed considering the stresses induced by centrifugal force as well as the axial stiffness and the natural frequency of the rotating shaft to void the shaft from failure due to the centrifugal force and resonant vibration. In this work, the air supply part of the thrust bearing was designed considering the bending stiffness of the bearing and the applied load. The rotating part of the thrust bearing was designed through finite element analysis considering the cutting forces during manufacturing as well as the static and dynamic characteristics under both the axial and con trifugal forces during high-speed rotation.

• Journal of Korean Society of Coastal and Ocean Engineers
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• v.22 no.5
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• pp.326-332
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• 2010

Critical response of seawater pump impeller shaft structure to various exciting loads is a fundamental factor in re-designing of the structure after its functional failure. In this paper, a typical case of the shaft structure's failure is investigated for re-designing purposes. Failure causes of interest are excessive bending moment, fatigue loads and dynamic resonance due to relevant motor rotation and unbalancing of the rotation loads. Static analyses of shaft structure under the conditions of concerned loads are carried out, followed by a dynamic investigation of the effects of resonance between the shaft and the motor on the structure. The relevant structural analyses are carried out using the Finite Element Methods combined with ANSYS code. Based on these, the primary cause for the shaft's structural failure is obtained. It is found that the change of the bending stiffness of the shaft is the primary concern in the re-designing process. A guideline for the re-design process of the seawater pump shaft structure is established, and a re-design scheme of the structure is proposed.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2008.11a
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• pp.99-104
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• 2008

The Carbon fiber epoxy composite material and aluminum have many advantages about higher specific stiffness and good fatigue characteristics. basically, the propeller shaft of automobile must satisfy high natural frequency more than 9,200 rpm to satisfy high number of rotation and high torsion torque more than 2,700Nm. In these reason, studied natural frequency and torsion torque characteristics of shaft according to parameter variations with the outdiameter and thickness. From the torsion tester and natural frequency experiments FE analyses was compared vibration and torque characteristics of hybrid shaft Designed hybrid shaft was experimented through FFT analyzer and torsion tester each and satisfied that hybrid shaft reverence 60mm and thickness 5mm by a these experiment is most suitable. Therefore, that can manufacture existent steel two piece type propeller shaft to one piece type hybrid shaft.