• 제어로봇시스템학회:학술대회논문집
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• 2004.08a
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• pp.956-959
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• 2004

Recently the monitoring system of tool setting in high speed precision machining center is required for manufacturing products that have highly complex and small shape, high precision and high function. It is very important to reduce time to setup tool in order to improve the machining precision and the productivity and to protect the breakage of cutting tool as the shape of product is smaller and more complex. Generally, the combination of errors that geometrical clamping error of fixing tool at the spindle of machining tool and the asynchronized error of driving mechanism causes that the run-out of tool reaches to 3$^{\sim}$20 times of the thickness of cutting chip. And also the run-out is occurred by the misalignment between axis of tool shank and axis of spindle and spindle bearing in high speed rotation. Generally, high speed machining is considered when the rotating speed is more than 8,000 rpm. At that time, the life time of tool is reduced to about 50% and the roughness of machining surface is worse as the run-out is increased to 10 micron. The life time of tool could be increased by making monitoring of tool-setup easy, quick and precise in high speed machining tool. This means the consumption of tool is much more reduced. And also it reduces the manufacturing cost and increases the productivity by reducing the tool-setup time of operator. In this study, in order to establish the concept of tool-setup monitoring the measuring method of the geometrical error of tool system is studied when the spindle is stopped. And also the measuring method of run-out, dynamic error of tool system, is studied when the spindle is rotated in 8,000${\sim}$60,000 rpm. The dynamic phenomena of tool-setup are analyzed by implementing the monitoring system of rotating tool system and the non-contact measuring system of micro displacement in high speed.

• Journal of Korean Institute of Industrial Engineers
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• v.31 no.4
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• pp.316-333
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• 2005

Although some successful recognition algorithms have been developed, most of them did emphasize on extracting accurate interpretations without considerations of manufacturability. Evaluating the manufacturability for multiple features leads to produce the machining sequences. In this paper, the A* algorithm guarantees the optimal setup sequences with minimizing the machining cost. Also, tolerances including surface roughness are converted to STEP formats to be utilized for more reliable process plans. Finally, decision tables are used to create the detailed operational sequences based on geometric tolerances and surface roughness. Machining parameters such as feed, depth of cut, and cutting speed for each operation are added to the routing sheet. Windows are presented to show how the entire system works for a sample part.

• Journal of the Korean Institute of Telematics and Electronics S
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• v.34S no.8
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• pp.27-36
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• 1997

In this paper, we propose a locating strategy using a cache based on the distributed call processing stucture. In our stategy, each originating call server, withc is responsible for call setup, has a cache to memorize the service ratio of call server which serves the called terminal.We present performance comparison of the proposed strategy with the existing strategy via simulation. We can reduce the cost for call setup because the originating call server can simpley establish a call without tracing the location of the called terminal. The proposed strategy also reduceds network loads caused by signaling at call setup time and lessens the frequency of queries for the database systems which can be a bottleneck when it serves many subscriber.

• Journal of Korean Institute of Industrial Engineers
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• v.27 no.2
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• pp.158-168
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• 2001

We present a tabu search (TS) algorithm to minimize maximum lateness on a single machine in the presence of sequence dependent setup times and dynamic job arrivals. The TS algorithm starts with a feasible schedule generated by a modified ATCS (Apparent Tardiness Cost with Setups) rule, then through a series of search steps it improves the initial schedule. Results of extensive computational experiments show that the TS algorithm significantly outperforms a well-known RHP heuristic by Ovacik and Uzsoy, both on the solutions quality and the computation time. The performance advantage is particularly pronounced when there is high competition among jobs for machine capacity.

• Journal of Korean Institute of Industrial Engineers
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• v.30 no.2
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• pp.107-119
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• 2004

A study on the following parallel machine problem is addressed in this research. An order is completed only when a given number of processes (cycle) are repeated. Anew cycle is possible only upon the completion of the previous cycle. Orders are classified into job group according to product feature. For a machine to switch to a different job group from the currently processing one a major setup is required while a minor setup time is inserted in between two jobs of the same job group. The objective of the study is to find a schedule that minimizes total weighted tardiness. An initial solution is obtained by the RATCS(Restricted Apparent Tardiness Cost with Setup) rule, and a Tabu search is applied to improve the solution. Numerical examples are also presented.

• Smart Structures and Systems
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• v.12 no.1
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• pp.1-22
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• 2013

Magnetic nanoparticle based bioseparation in microfluidics is a multiphysics phenomenon that involves interplay of various parameters. The ability to understand the dynamics of these parameters is a prerequisite for designing and developing more efficient magnetic cell/bio-particle separation systems. Therefore, in this work proof-of-concept experiments are combined with advanced numerical simulation to design and optimize the capturing process of magnetic nanoparticles responsible for efficient microfluidic bioseparation. A low cost generic microfluidic platform was developed using a novel micromolding method that can be done without a clean room techniques and at much lower cost and time. Parametric analysis using both experiments and theoretical predictions were performed. It was found that flow rate and magnetic field strength greatly influence the transport of magnetic nanoparticles in the microchannel and control the capturing efficiency. The results from mathematical model agree very well with experiments. The model further demonstrated that a 12% increase in capturing efficiency can be achieved by introducing of iron-grooved bar in the microfluidic setup that resulted in increase in magnetic field gradient. The numerical simulations were helpful in testing and optimizing key design parameters. Overall, this work demonstrated that a simple low cost experimental proof-of-concept setup can be synchronized with advanced numerical simulation not only to enhance the functional performance of magneto-fluidic capturing systems but also to efficiently design and develop microfluidic bioseparation systems for biomedical applications.

• Journal of Korean Institute of Industrial Engineers
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• v.25 no.3
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• pp.342-350
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• 1999

Two location algorithm (TLA) considers two location areas (LAs) to track the location of a mobile station (MS). The TLA significantly outperforms the single location algorithm when the call-to-mobility ratio (CMR) is low (i.e., the user moves more frequently than to receive calls). However, because of the paging cost for the users moving back to the previously visited LA, the performance of the TLA degrades when the CMR is high. To reduce those paging cost, we propose the new algorithm called TLA with call information (TLAC). In TLAC, we use the location information of the MS within the setup message when the MS originates a call in the previously visited LA. Through the setup message, the system can know the exact location of the MS without the additional location registration operation, and the paging cost for the arriving calls in the visited LA can be reduced. An analytical model is proposed to compare the TLAC and previous TLA protocol. Our study indicates that the TLAC always guarantees better performance than the TLA. We also observe that the TLAC is much better than the TLA when the CMR is high.

• Journal of Korean Institute of Industrial Engineers
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• v.33 no.3
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• pp.373-380
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• 2007

In this paper, we consider a new lot-sizing and scheduling problem (LSSP) that minimizes the sum of production cost, setup cost and inventory cost. Setup carry-over and overlapping as well as demand splitting are considered. Also, maximum number of setups for each time period is not limited. For this LSSP, we have formulated a mixed integer programming (MIP) model, of which the size does not increase even if we divide a time period into a number of micro time periods. Also, we have developed an efficient heuristic algorithm by combining decomposition scheme with local search procedure. Test results show that the developed heuristic algorithm finds good quality (in practice, even better) feasible solutions using far less computation time compared with the CPLEX, a competitive MIP solver.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.37 no.3
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• pp.129-138
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• 2014

This paper is to analyze the cycle time of the vendor in a single-vendor multi-buyers supply chain. The vendor is the manufacturer and the buyers are the retailers. The cycle time of the vendor is the elapse time from the beginning time of the production to the beginning time of the next production. The cycle time of the vendor that minimizes the total cost in a supply chain is analyzed. The cost factors are the production setup cost and the inventory holding cost of the vendor, the ordering cost and the inventory holding cost of the retailers. The cycle times of the vendor obtained with the costs of the vendor is compared with those obtained with the costs of the vendor and the retailers. Various numerical examples are tested if the cycle times of the vendor for both methods are the same.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2006.11a
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• pp.332-335
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• 2006

This paper considers a facility location problem, which is concerned with locating facilities on a supply chain network and installing the associated equipments at the facilities to meet a given set of demands. The objective function is to minimize the sum of setup cost (facility opening cost and equipment installation cost), operation cost, and distribution cost. For the equipments, various choices of equipment modes need to be determined. Moreover, in the problem, overwork is allowed each facility but at expensive operation cost. The proposed problem is characterized as being NP-hard problem, so that a heuristic algorithm is derived. In order to evaluate the performance of the proposed algorithm, computational experiments with various numerical instances are conducted.