• Title/Summary/Keyword: Servo-gun

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The Evaluation and Optimization of Welding Qualities in the RSW(Resistance Spot Welding) Process Using the Servo Controlled Gun

  • Park, Yeong-Je;Cho, Hyung-Suck;Park, Ji-Hwan
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.46.6-46
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    • 2001
  • A servo gun welding system having a AC servo motor and a PC control system is presented for the improvement of quality control in the spot welding. The spot welding process is composed of the press stage, the weld stage, and the hold stage. The changes of gun press forces according to three stages in the spot welding process are controlled and measured through the load cell in order to know the influence on the welding quality. The relation between the measured force changes according to three stages and welding qualities is also implemented on the multilayer perceptrons, one of supervised learning method of neural network, which are powerful for realization of complex mapping characteristics. The estimated results and ...

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Inverter Resistance Spot Welders with Servo Gun System

  • Kim Gyu-Sik;Sohn Woo-Hyun
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.117-120
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    • 2001
  • Resistance spot welding is widely employed in a manufacturing process. In recent years, the requirement for more sophisticated quality control procedures has been in the mass production industries. The requirements for high productivity and good welding qualities have lead to the development of more widely available microprocessor or computer based control. In this study, the inverter-type power source and welding servo gun are developed.

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Design of a Robust Turret-Gun Servo Controller Using LQG/LTR Method (LQG/LTR 방법을 이용한 강인한 터렛서보 제어기 설계)

  • Kim, In-Hwan;Kim, Jong-Hwa;Lee, Man-Hyung
    • Proceedings of the KIEE Conference
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    • 1989.07a
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    • pp.66-69
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    • 1989
  • In this paper, the LQG/LTR design method is applied of the third order linear time invariant plant model which is the SISO turret-gun servo-mechanism. The dynamic characteristics and the performance of the LQG/LTR controller are analyzed by the computer simulation, and compared with those of PID controller which has been already applied to the turret servomechanism under the sane design specifications.

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Analysis to design optimal controller for the gun servo system with known firing disturbance (사격 외란을 받는 포구동장치의 최적제어기 구성에 관한 연구)

  • 김광태;최중락;김영수
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10a
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    • pp.639-642
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    • 1988
  • In this paper, the problem of regulation in the presence of a known firing disturbance is considered. We show how one can apply a disturbance-utilizing control(DUC) theory to a actual gun servo model. Applied disturbance-utilizing control theory is established by combining LQ regulator and reduced order observer in the discrete time domain. To see the performance of the applied method, computer simulation results are given.

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A study on the controller design of gun/turret servo system (포/포탑 구동 시스템의 제어기 설계에 관한 연구)

  • 이석재;정오진;이교일
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.718-723
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    • 1992
  • A hydraulic gun/turret servo system requires fast and robust controller performance because of severe operating condition and precise target tracking objective. Digital controllers are able to satisfy this requirement due to high speed electronic device. The purpose of this study is to compare with pre-EPU with new-designed optimal, adaptive controllers by simulating nonlinear hydraulic simulation program. The designed digital controller shows good tracking performance and robustness to disturbance.

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Design of Sliding Mode Controller for AC Servo Motor of circular interpolation error improvement (AC서보 모터의 원호보간 오차개선을 위한 슬라이딩모드 제어기 설계)

  • Kim Eun-youn;Lee Sing-mun;Kwak Gun-pyong;Kim Min-chan;Park Seung-Kyu;Ko Bong-jin
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.8 no.8
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    • pp.1685-1691
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    • 2004
  • The objective of this study is aimed at reducing the contour error of AC Servo derives by improving the interpolation error of each axis through variable structure control system. The errors in machining process by AC Servo motor are due to many elements, such as the delay of the servo drivers, friction and the gain mismatch between x axis and y axis motors and so on. Sliding mode control system is applied to a AC servo drive as a numerical example in this paper. The experiment results which are compared with those of typical PI scheme show the validity of improvement in circular interpolation error of the system.

Spot Welding of Aluminum Alloys Using Servogun (서보건을 이용한 알루미늄 합금의 저항 점용접)

  • 임창식;장희석
    • Journal of Welding and Joining
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    • v.22 no.4
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    • pp.43-49
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    • 2004
  • Conventional method for electrode force application in resistance spot welding(RSW) processes is to use pneumatic cylinder. However, due to its inherent problems in pneumatic power system such as compressibility of air and poor transient response characteristics, new electrode force system with servo control are recently introduced in RSW machine. This machine is called “servogun”. The purpose of this study is to evaluate performance of servogun in case of spot welding of aluminum alloy. Aluminum alloy(A5052) sheets are spot welded using pneumatic gun and servogun. Both results are compared by means of macro cross-section etching test and tensile shear strength test. Numerous previous research have reported nugget with many voids and cracks are not uncommon defects in spot welds with aluminum alloy. The experimental results show similar defects in case of pneumatic gun. In contrast, use of servogun considerably reduced generation of voids and cracks. In case of step-wise increased forging force at the end of welding cycle with servogun, crack-free and void-free nuggets have been observed. The performance of servogun has been also verified by series of tensile shear test. Higher strength values have been achieved with servogun in comparison to that of pneumatic gun.

Design of Adaptive Fuzzy Logic Controller for Speed Control of AC Servo Motor

  • Nam Jing-Rak;Kim Min-Chan;Ahn Ho-Kyun;Kwak Gun-Pyong;Chung Chin-Young
    • Journal of information and communication convergence engineering
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    • v.3 no.1
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    • pp.43-48
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    • 2005
  • In this paper, the adaptive fuzzy logic controller(AFLC) is proposed, which uses real-coding genetic algorithm showing a good performance on convergence velocity and diversity of population among evolutionary computations. The effectiveness of the proposed AFLC was demonstrated by computer simulation for speed control system of AC servo motor. As a result of simulation for the AC servo motor, it is shown the proposed AFLC has the better performance on overshoot, settling time and rising time than the PI controller which is used when tuning AFLC.