• Title/Summary/Keyword: Rotor Unbalance

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Effect of Active Control Bearing on Unbalance Response of a Rotor-Bearing System (축-베어링 계의 불균형 응답에 대한 능동 제어 베어링의 효과)

  • 노병후;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.316-321
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    • 2001
  • The paper presents the unbalance response of a rotor-bearing system supported by an active control bearing. The proportional, derivative and integral controls are employed for the control algorithm of an active control bearing to suppress the unbalance response of a rotor-bearing system. Results of analytical investigations on the unbalance responses of a rotor supported by an active control bearing are presented for various control gains. It is found that the unbalance response of a rotor can be greatly suppressed by the proportional, derivative or integral control of the bearing. The proportional control is more effective than the derivative control at low rotational speed, and the derivative control is more effective than the proportional control at high rotational speed. In the case of the integral control of the bearing , the unbalance response of a rotor is increased as a general rule. However, the integral control of the bearing is extremely superior to proportional or derivative control at very low rotational speed.

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Effect of Active Control Bearing on Unbalance Response of a Rotor-Bearing System (축-베어링 계의 불균형 응답에 대한 능동 제어 베어링의 효과)

  • 노병후;김경웅
    • Tribology and Lubricants
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    • v.18 no.2
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    • pp.99-104
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    • 2002
  • The paper presents the unbalance response of a rotor-bearing system supported by an active control bearing. The proportional, derivative and integral controls are investigated fur the control algorithm of an active control bearing to suppress the unbalance response of a rotor-bearing system. Results of analytical investigations on the unbalance responses of a rotor supported by an active control bearing are presented for various control gains. It is found that the unbalance response of a rotor can be greatly suppressed by the proportional, derivative or integral control of the bearing. The proportional control is more effective than the derivative control at low rotational speed, and the derivative control is more effective than the proportional control at high rotational speed. In the case of the integral control of the bearing, the unbalance response ova rotor is increased as a general rule. However, the integral control of the bearing is extremely superior to proportional or derivative control at very low rotational speed.

A Study about Way to Decide on Residual Unbalance of Rotor-Bearing system (로터-베어링 시스템의 잔류불평형량을 결정하는 방법에 대한 연구)

  • 이형우;이동환;박노길;김인환
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.158-166
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    • 2004
  • A new method to measure residual unbalance of rotor - bearing system was proposed. The method which determine residual unbalance based on polar plot and an analytical method which calculates the residual unbalance of the rotor from the vibration response of the Jeffcott rotor are proposed in this study with respect to a real rotor system of which the residual unbalance is unknown. The unbalance eccentricity of the produced experimental model is 3.78 mil, developing the measurement method of the residual unbalance more convenient than the proposed method of ISO and API standard. The proposed method was experimentally compared with the ISO standard, and the two methods were exactly correspondent to each other within an error of 1%.

An Improved Substructure Synthesis Method for Unbalance Response Analysis of Rotor Bearing Systems (회전체 베어링계의 불균형 응답 해석을 위한 개선된 부분 구조 합성법)

  • 홍성욱;박종혁
    • Journal of KSNVE
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    • v.6 no.1
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    • pp.71-82
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    • 1996
  • The finite element analysis for rotor bearing systems has been an essential tool for design, identification, and diagnosis of rotating machinery. Among others, the unbalance response analysis is fundamental in the vibration analysis of rotor bearing systems because rotating unbalance is recognized as a common sourve of vibration in rotating machinery. However there still remains a problem in the aspect of computational efficiency for unbalance response analysis of large rotor bearing systems. Gyroscopic terms and local bearing parameters in rotor bearing systems often make matters worse in unbalance response computation due to the complicated dynamic properties such as rotational speed dependency and/or anisotropy. The present paper proposes an efficient method for unbalance responses of multi-span rotor bearing systems. An improved substructure synthesis scheme is introduced which makes it possible to compute unbalance responses of the system by coupling unbalance responses of substructures that are of self adjoint problem with small order matrices. The present paper also suggests a scheme to easily deal with gyroscopic tems and local, coupling or bearing parameters. The proposed method causes no errors even though the computational effort is reduced drastically. The present method is demonstrated through three test examples.

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Estimation of the Unmeasured Unbalance Responses and Identification of Bearing Parameters in Flexible Rotor-Bearing Systems (회전체 베어링계의 불균형응답 간접추정과 베어링 매개변수 규명)

  • 홍성욱;이종원
    • Journal of KSNVE
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    • v.2 no.3
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    • pp.193-202
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    • 1992
  • The unbalance response analysis is one of the essential area in the forced vibration analysis of rotor bearing systems because of it usefulness in balancing and diagnosis as well as identification of parameters involved in rotor bearing systems. However some unbalance responses are not measurable due to the fact that rotor bearing systems are often encapsulated by fixtures or safety protectors. In the present paper, an efficent estimation scheme for unmeasured unbalance responses in rotor bearing systems is developed. The fundamental fearture of the proposed method is characterized by the linear formulae to estimate the unbalance responses from the measured unbalance responses and the finite element auxilliary model equation which is constructed to be identical to the prototype excluding the uncertain parameters such as bearing coefficients. The identification formulae for bearing parameters are also derived by using the unbalance response and the finite elements auxiliary model. Simulation is provided to verify the effectiveness of the proposed method.

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Correction of Mass Unbalance of a High Precision Rotor (Impact를 이용한 정밀 고속 회전체 불평형 보정)

  • Lee, S.B.;Ihn, Y.S.;Oh, D.H.;Kim, H.Y.;Lee, H.S.;Koo, J.C.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.8
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    • pp.720-725
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    • 2007
  • The unbalanced mass of a high precision rotor deteriorates mechanical performance of the rotor. The geometrical center of a rotor generally corresponds to the rotational axis of the rotor. However, this alignment carried out with a stationary rotor does not guarantee the dynamic rotor balance. There have been a number of schemes for the correction of the unbalance published for decades especially in the hard drive industry where the issues are directly affecting manufacturing costs and product performances. Realizing the significance of the problem, the present work tries to refine one of the methods that works by applying external impact during a rotor spins. A systematic way to apply the external impact to a rotating rotor has been introduced to minimize unbalance correction process time.

Coupled Unbalance Response Analyses of a Geared Two-shaft Rotor-bearing System (기어 전동 2축 로터-베어링 시스템의 연성 불균형 응답해석)

  • 이안성;하진웅
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.8
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    • pp.598-604
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    • 2003
  • In this paper a general solution method is presented to obtain the unbalance response orbit from the finite element based equations of motion of a gear-coupled two-shaft rotor-bearing system, whose shafts rotate at their different speeds from each other. Particularly, are proposed analytical solutions of the maximum and minimum radii of the orbit. The method has been applied to analyze the unbalance response of a 800 refrigeration-ton turbo-chiller rotor-bearing system having a bull-pinion speed increasing gear. Bumps in the unbalance response of the driven high speed compressor rotor system have been observed at the first torsional natural frequency due to the coupling effect of lateral and torsional dynamics. Further, the proposed analytical solutions have agreed well with those obtained by a full numerical approach. The proposed analytical solutions can be generally applied to obtain the maximum and minimum radii of the unbalance response orbits of dual-shaft rotor-bearing systems coupled by bearings as well.

A Practical Method of Balancing a Rigid Rotor

  • Su, Hua;Chong, Kil-To
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.2
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    • pp.36-40
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    • 2006
  • Diagnosis and repair tasks of an unbalanced rigid rotor reduce the chances of unexpected failure and the consequent losses in production, time, and money. This paper presents investigation of a balancing system for equilibration of rigid rotor unbalance. A practical vibration signal based method is developed for unbalance diagnosis using wavelet technology and a Lissajous diagram. This paper shows that a mass unbalance can be efficiently estimated through an appropriate narrow-band filter used to extract the required spectra component. The wavelet technology is used to design specified narrow filter bank. A modified Lissajous diagram is also introduced with statistical analysis to compute the phase position. Several experimental tests demonstrate the effectiveness in balancing the mass unbalance of a rigid rotor.

An efficient method for computation of unbalance responses of rotor-bearing systems (회전체 베어링계의 불균형 응답을 위한 효율적인 계산 방법)

  • Hong, Seong-Wook;Park, Jong-Heuck
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.9
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    • pp.137-147
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    • 1995
  • The unbalance response analysis is one of the essential area in the forced vibration analysis of rotor-bearing systems. Local bearing parameters in rotor-bearing systems are the major sources which give rise to a difficulty in unbalance response computation due to the complicated dynamic properties such as rotational speed dependency and anisotropy. In the present paper, an efficient method for unbalance responses is proposed so as to easily take into account bearing parameters in computation. An exact matrix condensation procedure is proposed which enables the present method to compute unbalance responses by dealing with condensed, small matrices. The proposed method causes no errors even though the computation procedure is based on the small matrices condensed from the full matrices. The present method is illustrated through a numerical example and compared with the conventional method.

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Development of Dynamic Vibration Absorber to Reduce Unbalance Response in Flexible Rotor-Bearing System (탄성 회전체 베어링 계의 불균형 응답 저감을 위한 동흡진기 개발)

  • Yu, Tae-Gyu;Bae, Gyu-Hyun;Kim, Kil-Hwan;Hong, Seong-Wook
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.175-181
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    • 2012
  • This paper presents a novel dynamic vibration absorber (DVA) to suppress the unbalance response of flexible rotor-bearing systems. The DVA unit consists of two DVAs, an adapter to place the DVAs and an adapter frame to locate the adapter. The essential feature of the proposed DVA unit is to place itself on any desirable location of the shaft without disassembling the rotor-bearing system under consideration. A simulation with a 3D element based commercial rotor dynamic software is made to test the possibility of the proposed DVA on the suppression of unbalance response in rotor-bearing systems. Experiments are performed to validate the proposed DVA unit. The simulation and experiments show that the proposed DVA unit is very effective to suppress the unbalance response in rotor-bearing system at designated rotational speeds of interest.