• 제목/요약/키워드: Rigid Element

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부유금형을 가진 냉간단조 공정의 유한요소해석 (Finite Element Analysis of a Cold Forging Process Having a Floating Die)

  • 류찬호;전만수
    • 소성∙가공
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    • 제9권2호
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    • pp.159-164
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    • 2000
  • In this paper, a computer simulation technique for the forging process having a floating die is presented. The penalty rigid-plastic finite element method is employed together with an iteratively force-balancing method, in which the convergence is achieved when the floating die part is in force equilibrium within the user-specified tolerance. The force balance is controled by adjusting the velocity of the floating die in an automatic manner. An application example of a three-stage cold forging process is given.

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초소성 성형/확산접합 공정의 유한요소 해석 (Finite Element Analysis of Superplastic Forming/Diffusion Bonding Processes)

  • 홍성석;김용환
    • 소성∙가공
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    • 제5권1호
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    • pp.37-46
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    • 1996
  • Superplastic forming/diffusion bonding (SPF/DB) processes were analyzed using a rigid visco-plastic finite element method. The optimum pressure-time relationship for a target strain rate and thickness distributions were predicted by two-node line elements based on the membrane approximation for plane strain. Material behavior during SPF/DB of the integral structures having complicated shapes was investigated. The tying condition is employed for the analysis of inter-sheet contact problems. A movement of rib structure is successfully predicted during the forming.

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빔요소와 Rigid 링크를 이용한 수평하중에 대한 말뚝 거동 3차원 유한요소해석 (3D Finite Element Analysis of Lateral Loaded Pile using Beam and Rigid Link)

  • 박두희;박종배;김상연;박용부
    • 토지주택연구
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    • 제4권3호
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    • pp.271-277
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    • 2013
  • 수평하중을 받는 말뚝의 거동 예측에는 일반적으로 비선형 p-y 곡선을 이용한 BNWF(Beam on Nonlinear Winkler Foundation) 해석법이 주로 사용된다. BNWF 해석법은 다양한 사례를 통하여 정확성이 입증된 반면 군말뚝의 경우 p-multiplier를 사용해야 하는 단점을 가지고 있다. 이와같은 단점은 유한요소 또는 차분법의 사용으로 해결할 수 있다. 이 방법 적용 시, 지반과 말뚝은 솔리드 요소로 모델링된다. 하지만, 말뚝을 솔리드 요소로 모사하게 되면 회전 자유도가 없어 정확성이 감소하며 이를 극복하기 위해서는 요소의 크기를 현저하게 감소시켜야 하지만 3D 해석에서 요소 수의 증가는 막대한 연산시간이 요구되므로 적용에 문제가 있다. 본 연구에서는 이와 같은 단점을 극복하는 빔요소와 Rigid 링크를 이용한 말뚝 모델링 방법을 구축하였으며 이의 적용성을 현장시험결과와 BNWF의 비교를 통하여 검증하였다. 사용된 해석 프로그램은 지진공학용으로 개발된 OpenSees이다. 비교 결과, 빔요소와 Rigid 링크를 이용한 방법은 비교적 정확하게 현장시험결과와 일치하는 것을 확인하였다. 추후 이 방법은 군말뚝의 해석에 효과적으로 사용될 수 있을 것으로 판단된다.

등속조인트 인너레이스 케이지 링 압연공정의 강소성 유한요소해석 (Rigid-Plastic Finite Element Analysis of a Ring Rolling Process of the Inner Race Cage of a Constant Velocity Joint)

  • 문호근;박정휘;이민철;전만수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.352-356
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    • 2007
  • In this study, a rigid-plastic finite element method is applied to simulating a ring rolling process of the inner race cage of a constant velocity joint for the passengers' cars. The ring rolling process is mathematically modeled by several assumptions. The defect formation at the side ends is predicted in detail. The predictions are compared with the experiments and a good agreement is observed in terms of deformed shape.

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정적-외연적 강소성 유한요소법의 개발 및 Osakada방법에서 변형율 증분에 따른 영향분석 (Development of Static-explicit rigid-plastic finite Element Method and Investigate the offset of strain increment in Osakada method)

  • 정동원;이승훈
    • 한국정밀공학회지
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    • 제21권2호
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    • pp.116-121
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    • 2004
  • In rigid-plastic finite element method, there is a heavy computation time and convergence problem. In this study, static-explicit rigid-plastic finite element method will be introduced. This method is the way that restrict the convergence interval. It is expected that various results from the numerical analysis will give very useful information for the design of tools in sheet metal forming process.

강소성 유한요소법과 반응표면분석법을 이용한 박판성헝 공정에서의 비드력 및 다이형상의 설계 (Design of the Bead Force and Die Shape in Sheet Metal Forming Processes Using a Rigid-plastic Finite Element Method and Response Surface Methodology)

  • 김세호;허훈
    • 소성∙가공
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    • 제9권3호
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    • pp.284-292
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    • 2000
  • Optimization of the process parameters is carried out for process design in sheet metal forming processes. The scheme incorporates with a rigid-plastic finite element method for the deformation analysis and response surface methodology for the optimum searching of process parameters. The algorithm developed is applied to design of the draw bead force and the die radius in deep drawing processes of rectangular cups. The present algorithm shows the capability of designing process parameters which enable the prevention of the weak part of fracture during processes.

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강소성 유한요소법을 이용한 링 압연 공정에서의 폭 퍼짐량 및 접촉영역 예측 (Prediction of Spread and Contact Region in Ring Rolling Process Using Rigid- plastic Finite Element Method)

  • 고영수;윤환진;김낙수
    • 대한기계학회논문집A
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    • 제26권12호
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    • pp.2670-2677
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    • 2002
  • The ring rolling process involves three-dimensional non-steady material flow and continuous change of radius and thickness of the ring workpiece. In this study, the deformation analysis and geometric updating algorithm of the ring rolling process were verified by using the three-dimensional rigid-plastic finite element method. Manufacturing processes for plain ring and T-shaped ring were investigated by comparing experiments with simulation results, especially in side spread, load-stroke and pressure distribution, showing a good agreement. It was concluded that the simulation method would be a useful tool for the design of a ring rolling process.

Rigid-Plastic Finite Element Analysis for Forging Process Design of a Hollow Flange

  • Bae, Sung-Woo;Kim, Yohng-Jo
    • 한국기계가공학회지
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    • 제3권1호
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    • pp.59-65
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    • 2004
  • Hollow flange-shaped parts rue widely used in transportation systems. For good quality products, in general, design of preforms and die shapes for a progressive forging process is an important issue. For the design of die shapes for the forging process of a hollow flange, computer simulations Were earned out using the rigid-plastic finite element method. Forging defects like folding were seen in the vicinity of die corners at the typical shape ratios of upper and lower dies Die shape ratios at which the forging defect could occur during the extrusion-forging process of the hollow flange were investigated. The results might be efficiently used for the proper design of perform shapes, die shapes, and forging processes.

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정적-외연적 강소성 유한요소법의 개발 및 펀치 행정구간에 따른 영향과 Osakada 방법의 초기 변형율 증분에 따른 영향분석 (Development of Static-explicit rigid-plastic finite Element Method and investigate the effect of punch stroke and the strain increment in Osakada method)

  • 정동원;이승훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1545-1548
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    • 2003
  • In rigid-plastic finite element method, there is a heavy computation time and convergence problem. In this study. static-explicit rigid-plastic finite element method will be introduced. This method is the way that restrict the convergence interval. In result, convergence problem and computation time due to large non-linearity in the existing numerical analysis method were no longer a critical problem. Also, we investigated the effect of punch stroke and the strain increment this method. It is expected that various results from the numerical analysis will give very useful information for the design of tools in sheet metal forming process.

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