• Title/Summary/Keyword: Restriking

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A structural design of punch and die block for restriking drawing die (리스트라이킹 드로잉금형용 펀치와 다이블록의 구조설계)

  • Kim, Sei-Hwan
    • Design & Manufacturing
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    • v.2 no.1
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    • pp.1-5
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    • 2008
  • Restriking method is to add to process in order to get the correct size and high precision accuracy of product which is formed in pre-process. This method is widely used at bending work and drawing work. Restriking die is particularly design and used as restriking process is performed. Therefore, production cost is increasing as one process or a two process are added. In this paper, punches and die block of square shell drawing die which could be performed drawing work and restriking process by using only one die are designed in order to solve these factors. The structure of sectional die which can integrate drawing die and restriking die was developed.

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The deformation patterns of flange according to die geometry in the radial extrusion (레이디얼압출에서 금형구조에 따른 플렌지의 성형형태)

  • Ko, Byung-Do;Kang, Dong-myeung;Lee, Ha-Sung
    • Design & Manufacturing
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    • v.2 no.1
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    • pp.7-10
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    • 2008
  • Restriking method is to add to process in order to get the correct size and high precision accuracy of product which is formed in pre-process. This method is widely used at bending work and drawing work. Restriking die is particularly design and used as restriking process is performed. Therefore, production cost is increasing as one process or a two process are added. In this paper, punches and die block of square shell drawing die which could be performed drawing work and restriking process by using only one die are designed in order to solve these factors. The structure of sectional die which can integrate drawing die and restriking die was developed.

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A Study of punch and die plate for restriking mold of structure engineering design (리스트라이킹 금형용 펀치와 다이플레이트의 구조 설계에 관한 연구)

  • Kim, Sei-Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.4
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    • pp.708-712
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    • 2007
  • Restriking is a shaping method added to the processed products to get higher precision and accuracy in the press die process. This method is frequently used in bending works and drawing works. The purpose of this research is to develop a design for rectangular drawing die punch and die block form which enables drawing formation and restriking in one set.

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A study on torsion correction of corner fixing bracket for large display frame (대형 디스플레이용 플레임의 코너 고정용 브라켓의 뒤틀림 보정에 관한 연구)

  • Kim, Byung-Joo;Yun, Jae-Woong
    • Design & Manufacturing
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    • v.12 no.3
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    • pp.31-35
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    • 2018
  • In this paper, the method of improving the flatness and perpendicularity for a corner fixing bracket of the large display frame is studied through experiments. Three specimens were tested, one specimen not subjected to bending line before bending, and two specimens with a straight groove with 0.2 mm and 0.5 mm depth. Experimental results show that the flatness of bracket becomes worse with deeper depth. When there is no straight groove, the perpendicularity becomes worse. For the flatness correction, a restriking process was added. The twist of bracket was corrected by performing the restriking with a curvature larger than the twist amount in the direction opposite to the deformed direction. We also found that the perpendicularity is maintained regardless of the amount of curvature with the restriking process.

The computer analysis of the virtual current chopping in the vacuum circuit breaker. (진공차단기의 가상전류 촙핑에 대한 컴퓨터 해석)

  • Kim, Kil-Sang
    • Proceedings of the KIEE Conference
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    • 1988.07a
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    • pp.69-72
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    • 1988
  • The work is concerned with the analysis of the voltage escalation caused by the repeated restriking and extinguishing of the current when the vacuum circuit breaker interrupts the arc furnace load current. The paper particularly concentrates on the protective measures that may be adopted to overcome the restriking problem and guidelines are evaluated.

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A Study on Stamping of the Center Pillar (High-Strength Steel-780MPa) Using Finite Element Analysis (유한요소해석을 이용한 센터필러(고장력강-780MPa)의 스탬핑 공정 설계)

  • Bang, G.B.;Seong, H.S.;Kwak, H.S.;Kim, C.
    • Transactions of Materials Processing
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    • v.26 no.2
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    • pp.87-94
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    • 2017
  • Center pillar, which is installed in the center of flank of car body, supports roof and door and ensures the safety of driver by reducing the damage of car body caused by impact. Recently, high-strength steel is widely used to manufacture the center pillar due to high stiffness and fuel efficiency. In this study, material properties of the high-strength steel, whose tensile strength is more than 780MPa, were obtained to produce the center pillar. Stamping was performed by considering the design parameters (blank holder force, press stroke, blank size and pad pressure) used in the actual filed. The drawbeads were included in the stamping process to reduce the amounts of wrinkling and spring back. Using the commercial software, Autoform R5.2 and Minitab, effects of design parameters of the stamping process upon spring back were analyzed and applied to the design process. The restriking process meets the target of under 0.5mm in the amount of spring back.

Optimization of Pre-form for Manufacturing of Automobile Drum Clutch Hub Products Using Taguchi Method (다구찌기법을 이용한 자동차용 드럼 클러치 허브 제조를 위한 예비성형체의 최적화)

  • Kim, Seung-Gyu;Park, Young-Chul;Park, Joon-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.6
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    • pp.101-108
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    • 2010
  • The drum clutch investigated in this study is formed in 5 forming steps, which are 1st deep drawing, 2nd deep drawing, restriking, embossing, and $Grob^{TM}$ processes. Dimensional accuracy of the final products greatly depends upon how much more accurate pre-form is manufactured in the previous forming processes before the $Grob^{TM}$ process. The deep drawing, restriking and embossing processes in which the pre-form is formed are very important and decisive steps. Thus in some cases, excessive strain by these operations causes dimensional inaccuracy and cracks initiated from the base and wall of the product. Process variables such as the punch shapes both of 1st and 2nd deep drawing, and punch angle were selected to evaluate the deformation characteristics. The optimum parameters were determined from forming simulations using commercial FEM codes, DEFORM and Tauchi method, specifically developed for metal forming simulation. Finally, experiments for the whole drum clutch forming processes were carried out to verify the optimized forming parameters and the analytical results.

A study on 3D design for wall-mounted air-conditioner parts (가정용 벽걸이 에어컨 부품의 3D 설계에 관한 연구)

  • Kim, Sei-hwan;Choi, Kye-kwang
    • Design & Manufacturing
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    • v.8 no.1
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    • pp.5-9
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    • 2014
  • This study is about 3D design for parts supporting copper pipes of wall-mounted air-conditioners manufactured by company "D" in Japan. Domestic press die manufacturers are obsessed with 2D die design and are afraid of taking risk with developing 3D die design and die manufacture. This hinders paradigm shift. In this study, the strip layout, which was already completed in the previous study, is altered by adding restriking. Based on the modified strip layout, the 3D die design is done in 15 processes.

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Development of Micro Press for Forming the Micro Thin Foil Valve (마이크로 박판 밸브 성형을 위한 마이크로 프레스 개발)

  • Lee, Hye-Jin;Lee, Nak-Kyu;Lee, Hyoung-Wook
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.166-171
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    • 2007
  • In this paper Research development about a micro metal forming manufacturing system has been developed. A micro forming system has been achieved in Japan and it's developed micro press is limited to single forming process. To coincide with the purpose to be more practical, research and development is necessary about the press which the multi forming process is possible. We set the development of the equipment including micro deep drawing, micro punching and micro restriking process to the goal. To achieve this goal, we set the application product to a micro thin foil valve which is used in the micro pump module. The compound die set has been designed and manufactured to make two step process. The material of thin foil valve is SUS-304 and its thickness is 50$\mu$m. We can get a good forming results from micro punching experiments in this paper.

Development of Micro Metal Forming Manufacturing System (초미세 마이크로 소성성형 가공시스템 기술 개발)

  • Lee Nak-Kyu;Choi Tae-Hoon;Lee Hye-Jin;Chi Seog-Ou;Park Hoon-Jae;La Won-Ki
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.383-388
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    • 2005
  • In this paper Research development about a micro metal forming manufacturing system has been developed. A micro forming system has been achieved in Japan and it's developed micro press is limited to single forming process. To coincide with the purpose to be more practical, research and development is necessary about the press which the multi forming process is possible. We set the development of the equipment including micro deep drawing, micro punching and micro restriking process to the goal. To achieve this goal, Research about micro forming process to be related to multi process forming must be preceded first. Material selection and analysis about micro forming process are accomplished in this paper. And the basis research to make actual system is accomplished.

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