• Title/Summary/Keyword: Relative compaction

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Study on the Optimization of Powder Compaction Process Parameters (분말 가압 성형 공정 변수 최적화에 관한 연구)

  • Kim J. L.;Keum Y. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.476-479
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    • 2005
  • In this study, the process parameters in powder compaction are optimized for getting high relative densities. To find optimized parameters, the analytic models of powder compaction are firstly prepared by 2-dimensional rod arrays with random green densities using a quasi-random multi-particle array. Then, using finite element method, the changes in relative densities are analyzed by varying the size of the particle, the amplitude of cyclic compaction, and the coefficient of friction, which influence the relative density in cyclic compactions. After the analytic function of relative density associated process parameters are formulated by aid of the response surface method, the optimal conditions in powder compaction process are found by the grid search method.

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Analysis of Effect of Compaction Energy on Characters of Grain Size Distribution, Compaction and Permeability Using Fragmentation Fractal (분열 프랙탈을 이용한 다짐 에너지의 영향 분석 - 입도, 다짐도 및 투수특성을 중심으로 -)

  • Noh, Soo-Kack;Son, Young-Hwan;Chang, Pyoung-Wuck;Kim, Seong-Pil
    • Journal of The Korean Society of Agricultural Engineers
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    • v.48 no.6
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    • pp.59-67
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    • 2006
  • Particles of soil are crushed when soil is compacted in the in-situ or lab. Among many factors that affect the crush of particles, compaction energy is a major factor. Because the crush of particles can change physical properties, the analysis of effect of compaction energy is very important. In this study, the fragmentation fractals were used for determining the change in grain size distribution and the effect due to change in grain size distribution was estimated. Compaction energy was increased by 50, 100, 200 and 300% based on the energy of standard A compaction test. As a result, grain size distribution curves were changed and fine particles increased as compaction energy were increased. Relative compaction were ranged between $93.38{\sim}107.67$. Fractal dimension of each site increased as compaction energy increased. Relative compaction is proportional to the fractal dimension but coefficients of permeability were in inverse proportional to the involution of fractal dimension.

Experimental Study on Compaction Effect of Hydraulic Fill Soils (실내실험을 통한 수중 매립토의 다짐효과 분석)

  • Lee, Haeng-Woo;Chang, Pyoung-Wuck;Chang, Woong-Hee;Bong, Tae-Ho
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.301-310
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    • 2006
  • A series of laboratory tests was carried out for analyzing compaction characteristics of hydraulic fill soils(or hydraulically filled soils). Hydraulic fill soils were settled down by the weight of soil particle itself in water and consolidated by the extraction of water from the soil structures. Water content and dry unit weight were observed as the depth of sedimentation and consolidation soil. It was found from the result that the optimum water content $(W_{cpt})$ of the maximum unit weight$(\gamma_{dmax})$ is higher than that of laboratory compaction test(KS F 2312 A method). It was due to difference in compaction energy and compaction effect between two methods. And the maximum dry unit of hydraulic fill soil is smaller than that of laboratory compaction test. Especially in terms of compaction effect, the maximum relative compaction degrees$(R_{cmax})$ of Seamangum dredged sand, river sand and mixed sand, half and half of dredged and river sands, were 85%, 91% and 86%, respectively. It means that the compaction effect can be $85\sim91%$ of the maximum unit weight in laboratory compaction test.

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Design of ceramics powder compaction process parameters (Part Ⅱ : Optimization) (세라믹스 분말 가압 성형 공정 변수설계(2부: 최적화))

  • Kim J. L.;Keum Y. T.
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.15 no.1
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    • pp.27-33
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    • 2005
  • In this study, the process parameters in ceramics powder compaction are optimized for getting high relative densities of ceramic products. To find optimized parameters, the analytic models of powder compaction are firstly prepared by 2-dimensional rod arrays with random green densities using a quasi-random multiparticle array. Then, using finite element method, the changes in relative densities are analyzed by varying the size of Al₂O₃ particle, the amplitude of cyclic compaction, and the coefficient of friction, which influence the relative density in cyclic compactions. After the analytic function of relative density associated process parameters are formulated by aid of the response surface method, the optimal conditions in powder compaction process are found by the grid search method. When the particle size of Al₂O₃ is 22.5 ㎛, the optimal parameters for the amplitude of cyclic compaction and the coefficient of friction are 75 MPa and 0.1103, respectively. The maximum relative density is 0.9390.

Densification Behavior of Nanocrystalline Ceramic Powder under Cold Compaction (냉간 압축 하에서 나노 세라믹 분말의 치밀화 거동)

  • Lee Sung-Chul;Kim Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1242-1248
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    • 2006
  • Densification behavior of nanocrystalline titania powder was investigated under cold compaction. Experimental data were obtained under triaxial compression with various loading conditions. Lee and Kim proposed the Cap model by developing the parameters involved in the yield function of general Cap model and volumetric strain evolution under cold isostatic pressing. The parameters in the Drucker/Prager Cap model and the proposed model were obtained from experimental data under triaxial compression. Finite element results from the models were compared with experimental data for densification behavior of nanocystalline ceramic powder under cold isostatic pressing and die compaction. The proposed model agreed well with experimental data under cold compaction, but the Drucker/Prager Cap model underestimated at the low density range. Finite element results, also, show the relative density distribution of nanocystalline ceramic powder compacts is severe compared to conventional micron powder compacts with the same averaged relative density.

Characteristics of Vertical Stress Distribution in Sandy Soil According to the Relative Compaction and Composition of the Soil Layer (사질토 지반의 상대다짐도 및 토층에 따른 연직지중응력 분포 특성)

  • Nam, Hyo-Seok;Lee, Sang-Ho
    • Journal of The Korean Society of Agricultural Engineers
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    • v.52 no.2
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    • pp.43-50
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    • 2010
  • This study was carried out to evaluate the vertical stress properties in sandy soil according to changes of foundation condition in soil bin compacted three layers. The following conclusions and comparisons have been made based on careful analysis from theoretical and experimental methods. : When sandy soil subjected to circular uniform load, the vertical stress increments ($\Delta\sigma_z$) was increased as load increasing, the maximum values of $\Delta\sigma_z$ was achieved at the point loading axis, and $\Delta\sigma_z$ was not shown over at a distance of three times of loading plate width (B). The vertical stress increments were achieved largely at 80 % relative compaction (Rc) compared to 95 % relative compaction due to stress concentration in sandy soil. When sandy soil subjected to circular uniform load, the $\Delta\sigma_z$ differences between theoretical and experimental values as load increased were more increased and its maximum differences were achieved at stress axis. When gravel surface macadamized over sandy soil subjected to load, the $\Delta\sigma_z$ was concentrated to load axis as load increasing, so that macadamization will be decreased load transmission.

Field study of the process of densification of loose and liquefiable coastal soils using gravel impact compaction piers (GICPs)

  • Niroumand, Bahman;Niroumand, Hamed
    • Geomechanics and Engineering
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    • v.30 no.5
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    • pp.479-487
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    • 2022
  • This study evaluates the performance of gravel impact compaction piers system (GICPs) in strengthening retrofitting a very loose silty sand layer with a very high liquefaction risk with a thickness of 3.5 meters in a multilayer coastal soil located in Bushehr, Iran. The liquefiable sandy soil layer was located on clay layers with moderate to very stiff relative consistency. Implementation of gravel impact compaction piers is a new generation of aggregate piers. After technical and economic evaluation of the site plan, out of 3 experimental distances of 1.8, 2 and 2.2 meters between compaction piers, the distance of 2.2 meters was selected as a winning option and the northern ring of the site was implemented with 1250 gravel impact compaction piers. Based on the results of the standard penetration test in the matrix soil around the piers showed that the amount of (N1)60 in compacted soils was in the range of 20-27 and on average 14 times the amount of (1-3) in the initial soil. Also, the relative density of the initial soil was increased from 25% to 63% after soil improvement. Also the safety factor of the improved soil is 1.5-1.7 times the minimum required according to the two risk levels in the design.

Fabrication and Properties of Densified Tungsten by Magnetic Pulse Compaction and Spark Plasma Sintering (자기펄스 성형 및 방전 플라즈마 소결 공정으로 제조한 텅스텐 소결체의 특성)

  • Lee, Eui Seon;Byun, Jongmin;Jeong, Young-Keun;Oh, Sung-Tag
    • Korean Journal of Materials Research
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    • v.30 no.6
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    • pp.321-325
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    • 2020
  • The present study demonstrates the effect of magnetic pulse compaction and spark plasma sintering on the microstructure and mechanical property of a sintered W body. The relative density of green specimens prepared by magnetic pulse compaction increases with increase in applied pressure, but when the applied pressure is 3.4 GPa or more, some cracks in the specimen are observed. The pressureless-sintered W shows neck growth between W particles, but there are still many pores. The sintered body fabricated by spark plasma sintering exhibits a relative density of above 90 %, and the specimen sintered at 1,600 ℃ after magnetic pulse compaction shows the highest density, with a relative density of 93.6 %. Compared to the specimen for which the W powder is directly sintered, the specimen sintered after magnetic pulse compaction shows a smaller crystal grain size, which is explained by the reduced W particle size and microstructure homogenization during the magnetic pulse compaction process. Sintering at 1,600 ℃ led to the largest Vickers hardness value, but the value is slightly lower than that of the conventional W sintered body, which is attributed mainly to the increased grain size and low sintering density.

Magnetic Pulsed Compaction and Sintering Characteristics of Al Composite Powders Reinforced with Waste Stainless Steel Short Fibers (폐 스테인레스강 단섬유로 강화한 알루미늄 복합분말의 자기펄스압 성형 및 소결 특성)

  • Hyun, Chang-Yong;Won, Chul-Hyun;Park, Jae-Soon
    • Journal of Powder Materials
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    • v.14 no.6
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    • pp.380-385
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    • 2007
  • Characteristics of Al-based composites with waste stainless steel short fiber, fabricated by magnetic pulsed compaction and sintering were investigated. The compacts prepared by magnetic pulsed compaction showed high relative density and homogeneous microstructure compared with that by conventional press compaction. The relative density of sintered composites at $430^{\circ}C$ for 1 h exhibited the same value with compacts and decreased with increase in STS short fiber content. The reaction between Al and STS phase was confirmed by the microstructural analysis using EDS. The sintered composites, prepared by magnetic pulsed compaction, showed increased hardness value with increasing STS fiber content. Maximum yield strength of 100 MPa and tensile strength of 232 MPa were registered in the AI-based composite with 30 vol% STS short fiber.