• Title/Summary/Keyword: Real-Time Inspection

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A Study for the Real-Time Textile Dimension Inspection System Using Image Processing Technique (영상처리 기법을 이용한 실시간 섬유 성량 검사 시스템 개발)

  • Lee, Eung-Ju;Bae, Seong-Ho
    • The Transactions of the Korea Information Processing Society
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    • v.7 no.3
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    • pp.992-999
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    • 2000
  • Textile dimension inspection is one of the basic issues in the textile dyeing and finishing industry. And also, it a plays an important role in the quality control of total fabric products. In this paper, we implement a real-time textile dimension inspection system which detects various real defects, defects positions of textile and the density of textiles. The proposed method consists of textile density measurement algorithms with zone-occurrence features from subband image which detect various types of real defects. The performance of the proposed method is tested with a number of real textile samples with 10 types of defects and three basic structures of textile. By the dimension inspection of textile at continuous stages in the fabrication process, it is possible to measure the density of textile up to 150m/min and to detect the defect of textile at real time within $\pm$1% error percentages. And also it can be monitored the condition of textile throughout at all the significant working process and can be improved textile quality.

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A Visual Inspection System for Gravure Printing Using Perimetric Mask and Symmetry Transform Algorithm (주변마스크와 대칭변환 알고리즘을 이용한 그라비아 인쇄 불량 검사시스템)

  • 이칠우;김만진;기명석
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.12
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    • pp.984-993
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    • 2003
  • In Gravure printing process, there are a lot of printing errors caused by expansion and contraction of printing materials and difficulty of printing of small letters, accordingly we cannot detect those errors with eyes. In this paper, we describe the algorithm which can detect small errors automatically in Gravure printing process and a real-time detection system adopting the algorithm. We present the Perimetric Mask algorithm that can eliminate tiny errors occurring near the contour of printing objects to achieve accurate inspection, and also construct an algorithm utilizing symmetry transform which can emphasize tiny errors to make a robust inspection system. We have made a system running in real-time and verified the efficiency of the algorithm.

A Video based Web Inspection System for Real-time Detection of Paper Defects during Papermaking Processes (제지공정의 실시간 결함 검출을 위한 영상 기반 웹 검사 시스템)

  • Hahn, Jong-Woo;Choi, Young-Kyu
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.2
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    • pp.79-85
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    • 2010
  • In this paper, we propose a web inspection system (WIS) for real-time detection of paper defects which can cause critical fractures during papermaking process. Our system incorporates high speed line-scan camera, lighting system, and detection algorithm to provide robust and precise detection of paper defects in real-time. Since edge defects are very crucial to the paper fractures, our system focuses on the edge region of the paper instead of inspecting the whole paper area. In our algorithm, image projection and sub-pixel operation are utilized to detect the edge defects precisely and connected component labeling and shape analysis techniques are adopted to extract various kinds of the region defects. Experimental results revealed that our web inspection system is very efficient for detecting paper defects during papermaking processes.

A Study on Development and Application of Real Time Vision Algorithm for Inspection Process Automation (검사공정 자동화를 위한 실시간 비전알고리즘 개발 및 응용에 관한 연구)

  • Back, Seung-Hak;Hwang, Won-Jun;Shin, Haeng-Bong;Choi, Young-Sik;Park, Dae-Yeong
    • Journal of the Korean Society of Industry Convergence
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    • v.19 no.1
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    • pp.42-49
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    • 2016
  • This study proposes a non-contact inspective technology based robot vision system for Faulty Inspection of welding States and Parts Shape. The maine focus is real time implementation of the machining parts' automatic inspection by the robotic moving. For this purpose, the automatic test instrument inspects the precision components designator the vision system. pattern Recognition Technologies and Precision Components for vision inspection technology and precision machining of precision parts including the status and appearance distinguish between good and bad. To perform a realization of a real-time automation integration system for the precision parts of manufacturing process, it is designed a robot vision system for the integrated system controller and verified the reliability through experiments. The main contents of this paper, the robot vision technology for noncontact inspection of precision components and machinery parts is useful technology for FA.

Development of Automated Surface Inspection System using the Computer V (컴퓨터 비젼을 이용한 표면결함검사장치 개발)

  • Lee, Jong-Hak;Jung, Jin-Yang
    • Proceedings of the KIEE Conference
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    • 1999.07b
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    • pp.668-670
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    • 1999
  • We have developed a automatic surface inspection system for cold Rolled strips in steel making process for several years. We have experienced the various kinds of surface inspection systems, including linear CCD camera type and the laser type inspection system which was installed in cold rolled strips production lines. But, we did not satisfied with these inspection systems owing to insufficient detection and classification rate, real time processing performance and limited line speed of real production lines. In order to increase detection and computing power, we have used the Dark Field illumination with Infra_Red LED, Bright Field illumination with Xenon Lamp, Parallel Computing Processor with Area typed CCD camera and full software based image processing technique for the ease up_grading and maintenance. In this paper, we introduced the automatic inspection system and real time image processing technique using the Object Detection, Defect Detection, Classification algorithms. As a result of experiment, under the situation of the high speed processed line(max 1000 meter per minute) defect detection is above 90% for all occurred defects in real line, defect name classification rate is about 80% for most frequently occurred 8 defect, and defect grade classification rate is 84% for name classified defect.

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Constructing a Automatic Real-time Line-Scan Inspection System (실시간 자동 검사를 위한 라인 스캔 컴퓨터 비전 시스템의 연구)

  • Jang, Dong-Sik;Kim, Yong-Deok
    • IE interfaces
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    • v.9 no.1
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    • pp.73-82
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    • 1996
  • The purpose of this research is to construct real-time image acquisition system for a line-scan inspection system as a computer vision system. To construct the line-scan inspection system, many problem arise. However, problems of image acquisitions using linear CCD are practically studied in this paper. These problems are concerned to proper lighting systems, relations with handling system, camera systems, and impacts due to the noise of environment. These problems are examined separately, and proper configurations for each case are suggested to construct the line-scan image acquisition system.

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A Defect Inspection Algorithm Using Multi-Resolution Analysis based on Wavelet Transform (웨이블릿 다해상도 분석에 의한 디지털 이미지 결점 검출 알고리즘)

  • Kim, Kyung-Joon;Lee, Chang-Hwan;Kim, Joo-Yong
    • Textile Coloration and Finishing
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    • v.21 no.1
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    • pp.53-58
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    • 2009
  • A real-time inspection system has been developed by combining CCD based image processing algorithm and a standard lighting equipment. The system was tested for defective fabrics showing nozzle contact scratch marks, which were one of the frequently occurring defects. Multi-resolution analysis(MRA) algorithm were used and evaluated according to both their processing time and detection rate. Standard value for defective inspection was the mean of the non-defect image feature. Similarity was decided via comparing standard value with sample image feature value. Totally, we achieved defective inspection accuracy above 95%.

Inspection of Weld Bead using High Speed Laser Vision Sensor

  • Lee, H.;Ahn, S.;Sung, K.;Rhee, S.
    • International Journal of Korean Welding Society
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    • v.3 no.2
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    • pp.53-59
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    • 2003
  • Visual inspection using laser vision sensor was proposed for fast and economic inspection and was verified experimentally. Welding is one of the most important manufacturing processes for automotive and electronics industries as well as heavy industries. The weld zone influences the reliability of the products. There are two kinds of weld inspection tests, destructive and non­destructive test. Even though the destructive test is much more reliable, the product should be destroyed, and hence the non­destructive test such as ultrasonic or X­ray test was used to overcome this problem. However, these tests are not used for real time inspection.

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Comparison of Region-based CNN Methods for Defects Detection on Metal Surface (금속 표면의 결함 검출을 위한 영역 기반 CNN 기법 비교)

  • Lee, Minki;Seo, Kisung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.7
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    • pp.865-870
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    • 2018
  • A machine vision based industrial inspection includes defects detection and classification. Fast inspection is a fundamental problem for many applications of real-time vision systems. It requires little computation time and localizing defects robustly with high accuracy. Deep learning technique have been known not to be suitable for real-time applications. Recently a couple of fast region-based CNN algorithms for object detection are introduced, such as Faster R-CNN, and YOLOv2. We apply these methods for an industrial inspection problem. Three CNN based detection algorithms, VOV based CNN, Faster R-CNN, and YOLOv2, are experimented for defect detection on metal surface. The results for inspection time and various performance indices are compared and analysed.

Genetic Authentication of Cynanchi Wilfordii Radix and Cynanchi Auriculati Radix by Using Conventional-PCR and Real-time PCR (Conventional-PCR 및 Real-time PCR을 이용한 백수오와 이엽우피소의 유전자 종감별 시험법 비교)

  • Ryu, Hoe Jin;Kim, Ae Kyung;Kim, Sung Dan;Jung, Sam Joo;Jang, Jung Im;Lee, Hee Jin;Lee, Jung Mi;Yu, In Sil;Jung, Kweon
    • Korean Journal of Pharmacognosy
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    • v.49 no.1
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    • pp.55-64
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    • 2018
  • Recently, it has been a big issue to distinguish the dried roots of Cynanchum wilfordii and C. auriculatum in health functional food market. The original plant species of Cynanchi Wilfordii Radix belong to the Asclepiadaceae family is differentially described in the national pharmacopoeia of Korea, China and Japan. Owing to the morphological similarities of the dried roots of this plant to those of C. auriculatum, which is often misidentified in Korean herbal medicine marketplace, distinguishing these two species is exceedingly difficult. The purpose of this study was to compare the conventional-PCR with the real-time PCR for detection of C. wilfordii and C. auriculatum DNA. We also tried to realize a quantitative real-time PCR assay using species-specific matK primers, which allowed us to estimate the ratio of C. willfordii and C. auriculatum using varying ratios of mixed genomic DNA template from the two species. The differentiation of intentional and unintentional mixture in this study would be applied to food safety management and can be helpful for protection of consumer's right and cultivators.