• Title/Summary/Keyword: Quality Control Sample

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An Dynamic Analysis of Quality Control in Korean Manufacturing Industry (한국제조기업 품질관리활동의 동적 분석)

  • 이순룡;이광재
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.10 no.16
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    • pp.183-195
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    • 1987
  • The effectiveness of quality control is contingent to adaptability to the present circumstance. The objectives of this study are to provide empirical data to carry out qualify control effectively. To accomplish this purpose, an empirical study was made by questionaire (mailing survey method, Feb. to Mar. in 1987). The sample is the 167 companies in Korean manufacturing industry. The main findings out of the analysis are as follows the stage of quality control is concentrated in appraisal phase, the company standard is equiped gradually in non-KS marked company and the need of economic evaluation about quality control is increased gradually. With a view to analysing of relationship between quality control and it's effect factors (company standard, KS mark, computer based information system), the methods of $\chi$$^2$ test are used. The company standard have a significant difference in top manager's altitude to duality control, operation stage of quality control. operation scope of qualify control and quality budgeting system but is insignificant with economic evaluation about duality control. Otherwise, KS mark is insignificant with the equality control activity except for operation scope. The quality information system based in computer have a significant difference in operation stage, operation scope and economic evaluation. Therefor, for the purpose of attaining effectiveness of quality control through the economic evaluation about quality control, the company standard and computer based duality information system must be utilized in quality control activity.

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Geometric charts with bootstrap-based control limits using the Bayes estimator

  • Kim, Minji;Lee, Jaeheon
    • Communications for Statistical Applications and Methods
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    • v.27 no.1
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    • pp.65-77
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    • 2020
  • Geometric charts are effective in monitoring the fraction nonconforming in high-quality processes. The in-control fraction nonconforming is unknown in most actual processes; therefore, it should be estimated using the Phase I sample. However, if the Phase I sample size is small the practitioner may not achieve the desired in-control performance because estimation errors can occur when the parameters are estimated. Therefore, in this paper, we adjust the control limits of geometric charts with the bootstrap algorithm to improve the in-control performance of charts with smaller sample sizes. The simulation results show that the adjustment with the bootstrap algorithm improves the in-control performance of geometric charts by controlling the probability that the in-control average run length has a value greater than the desired one. The out-of-control performance of geometric charts with adjusted limits is also discussed.

An Adaptive Synthetic Control Chart for Detecting Shifts in the Process Mean (공정평균 이동을 탐지하기 위한 적응 합성 관리도)

  • Lim Taejin
    • Journal of Korean Society for Quality Management
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    • v.32 no.4
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    • pp.169-183
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    • 2004
  • The synthetic control chart (SCC) proposed by Wu and Spedding (2000) is to detect shifts in the process mean. The performance was re-evaluated by Davis and Woodall (2002), and the steady-state average run length (ARL) performance was shown to be inferior to cumulative sum (CUSUM) or exponentially weighted moving average (EWMA) chart This paper proposes a simple adaptive scheme to improve the performance of the synthetic control chart. That is, once a non-conforming (NC) sample occurs, we investigate the next L-consecutive samples with larger sample sizes and shorter sampling intervals. We employ a Markov chain model to derive the ARL and the average time to s19na1 (ATS). We also propose a statistical design procedure for determining decision variables. Comprehensive comparative study shows that the proposed control chart is uniformly superior to the original SCC or double sampling (DS) Χ chart and comparable to the EWMA chart in ATS performance.

Economic design of a pn control charts using loss-cost function (손실비용함수를 이용한 pn관리도의 경제적인 설계)

  • Lee, Yeong-Sik;Hwang, Ui-Cheol
    • Journal of Korean Society for Quality Management
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    • v.18 no.1
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    • pp.77-83
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    • 1990
  • A model for the economic design of an pn control charts with an assignale cause is presented and the loss-cost function for control schemes using these charts is derived. By minimizing this function with respect to the three control variables, namely, the sample size, the sampling interval and acceptance number, the economically optimal control plan can be optained. The article shows what influence increasing or decreasing condition, according to changeability of the size of these factors, of expected cost can have on the economy when an attribute control chart is used.

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Statistical quality control in korea (한국의 통계적 품질관리 기법 활용 현황)

  • 김재주;정해성
    • The Korean Journal of Applied Statistics
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    • v.4 no.1
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    • pp.65-83
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    • 1991
  • In order to know the situation of statistical Quality Control in Korea, we have surveyedabout 4, 500 manufacturing companies in Korea. Among the first 4, 500 manufacturing companies, 2, 586 companies have answered for the questionairs of the sample survey. In this research a statistical analysis is conducted for the 2, 586 companies and diagnosis of the situation of Statistical Quality Control is Korea in presented in terms of levels of development and degrees of implementation.

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Quality Characteristics of Cookies with Various levels of Functional Rice Flour (기능성 쌀 쿠키의 품질 특성 연구)

  • L.Kim, Hye-Young;Lee, In-Seon;Kang, Ji-Yoon;Kim, Gee-Yeoun
    • Korean Journal of Food Science and Technology
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    • v.34 no.4
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    • pp.642-646
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    • 2002
  • Pysicochemical and sensory characteristics of cookies with various levels of functional rice flour were investigated in this study. Dough pH of 10% substituted group and Spreadability of 20 and 30% substituted group had significantly higher values than that of control group. Density of Dough had significantly the largest value of 1.27 with 10% substituted sample group. The L value of brightness in control group had significantly the largest value of 69.31. The b value of 20% substituted sample group had significantly the largest value of 35.60. Results of sensory characteristics showed significantly higher savory aroma, savory flavor, hardness and brownness with 10% substituted sample group. Acceptance test of cookies with 20% substituted sample group showed higher overall acceptability than those of others. Quality caracteristics of 10 to 30% subsituted sample groups indicated significantly similar or higher values compared to those of control showing the possibilities of developments in health concerned funtional rice coopkies.

Quality Characteristics and Quantification of Acetaldehyde and Methanol in Apple Wine Fermentation by Various Pre-Treatments of Mash

  • Won, Seon Yi;Seo, Jae Soon;Kwak, Han Sub;Lee, Youngseung;Kim, Misook;Shim, Hyoung-Seok;Jeong, Yoonhwa
    • Preventive Nutrition and Food Science
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    • v.20 no.4
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    • pp.292-297
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    • 2015
  • The objective of this study was to compare the effects of adding lactic acid and pectinase, and chaptalization for the quality of apple wine and the production of hazardous compounds (methanol and acetaldehyde). The pH of all of the samples was below 4; therefore, mash seemed to be fermented without any issue. Total acidity was the highest in sample A due to lactic acid addition. Pre-treated groups (samples B, C, and D) showed higher total acidities than that of the control (P<0.05). Pre-treatments might influence the production of organic acids in apple wines. The control and pectinase added sample (sample B) had the lowest alcohol contents. Adding lactic acid produced more alcohol, and chaptalized samples produced more alcohol due to the addition of sugar. Adding pectinase with and without chaptalization was not effective for producing more alcohol. The control sample had significantly higher acetaldehyde content (2.39 mg/L) than the other samples (1.00~2.07 mg/L); therefore, pre-treatments for apple wine fermentation produced a lower amount of acetaldehyde. Among the pre-treated samples, samples C and D showed the lowest acetaldehyde content of 1.00 mg/L and 1.16 mg/L, respectively. On the other hand, a significantly higher amount of methanol was generated for sample A (1.03 mg/L) and sample D (1.22 mg/L) than that of the control (0.82 mg/L) (P<0.05). Adding lactic acid or chaptalization was effective in reducing methanol and acetaldehyde in apple wines.

A Study of Control Chart for Skewness

  • Lee, Jung Jin
    • Journal of Korean Society for Quality Management
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    • v.23 no.4
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    • pp.1-12
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    • 1995
  • Sample skewness has not received much attention from researchers to design a control chart. In this paper, control charts based on two skewness measures are studied to control a manufacturing process. One skewness measure is the third central moment about mean, the other is the third L-moment which is a linear combination of order statistics. Since the exact sampling distributions of two skewness measures are unknown, empirical sampling distributions are studied using simulation. The sampling distributions are used to design control charts for skewness and performance of two skewness measures is compared.

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Comparison for the Economic Performance of Control Charts with the VSI and VSS Features (VSI와 VSS 관리도의 경제적 효율 비교)

  • 박창순;이재헌;김영일
    • Journal of Korean Society for Quality Management
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    • v.30 no.2
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    • pp.99-117
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    • 2002
  • Variable sampling interval(VSI) and variable sample size(VSS) control charts vary the sampling rate for the next sample depending on the current chart statistic. This paper develops EWMA charts with the VSI and VSS features, and investigates the effectiveness of these charts in context of an economic model. The economic properties of these charts are evaluated by using Markov chain methods. The model contains cost parameters which allow the specification of the costs associated with sampling, false alarms, and operating off target. This economic model can be used to quantify the cost saving that can be obtained by using control charts with the VSI and VSS features instead of with the fixed sampling rate(FSR) feature, and can also be used to gain insight into the way that control charts with the VSI and VSS features should be designed to achieve optimal economic performance. The economic performance of X charts with the VSI and VSS features is also considered.

A Comparative Study on the Design of Adaptive Control Charts (적응형 관리도의 설계에 대한 비교연구)

  • Lim, Tae-Jin
    • Journal of Korean Society for Quality Management
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    • v.36 no.1
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    • pp.7-19
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    • 2008
  • During the past two decades, a huge amount of research on adaptive control charts has been accomplished. Especially, variable sampling interval (VSI), variable sample size (VSS), and variable sample size and sampling interval (VSSI) charts have been focused by many researchers due to their simplicity and efficiency. On the other hand, the difference among notations, assumptions, methodologies may cause confusions in per forming further studies or practical implementations. This research analyses and compares diverse models so as to provide a unified view on statistical and economical characteristics. As a result, we perform comparative study on economical design models of VSI, VSS, and VSSI charts, respectively, We also present practical guidelines to utilize those adaptive control charts.