• 제목/요약/키워드: Production Process Improvement

검색결과 757건 처리시간 0.035초

노치 제조방법의 공정개선에 관한 연구 (Improvement of Gelatinization, Saccharification and Panfrying Processes of Nochi, a Traditional Korean Rice Cake)

  • 이영춘;이종미;윤희정
    • 한국식품조리과학회지
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    • 제13권4호
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    • pp.384-389
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    • 1997
  • Attempts were made to improve gelatinization, saccharification and panfrying processes for mass production of Nochi, a kind of traditional Korean rice cake. Gelatinization of waxy rice powder with 20-55% of moisture content were completed within a minute at 120$^{\circ}C$ or above by using the extrusion cooker. Among enzymes tested for liquefaction and saccharification of the gelatinized rice, in place of malt, BAN (0.53%)+${\beta}$-amlyase (4.27%) was the most suitable enzymes for the production of Nochi. Panfrying process of Nochi was drastically shortened by heating Nochi dough for 1 minute in a microwave oven and subsequently panfrying at 150$^{\circ}C$ for 7 minutes.

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프린터 카트리지 충전생산라인의 생산성향상 사례연구 (A Case Study of Productivity Improvement in Filling a Print Cartridge with Toner)

  • 양주만;양문희
    • 산업공학
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    • 제24권3호
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    • pp.258-266
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    • 2011
  • In this paper, we deal with a problem improving the productivity of a discrete production line for filling a printer cartridge with toner. We develop a new technology for controlling the weight of toner which must be filled in a cartridge and reform the current line based on our new control technology to result in more than 35% improvement of productivity as well as the control accuracy. In detail, first, we find a bottleneck process, the toner-filling process which gives the current production cycle times. Second, we divide the processing time of the bottleneck into several work elements and find the rotation time of an AC servomotor to be further reduced. Third, in order to reduce the rotation time, we develop a mathematical control-time model for determining the rotation time. Finally, we reform the current line partially as required by the change of the new control method.

불확실한 환경에서의 다특성치 강건설계를 이용한 생산시스템 설계에 관한 연구 (A Study on Design of Production System Using Multiple Characteristics Robust Design in Uncertain Environment)

  • 양광모;서장훈;박진홍;강경식
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2004년도 춘계학술대회
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    • pp.61-65
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    • 2004
  • As technique that can contribute in quality improvement in design process to overcome shortcoming of traditional quality control, call design or development department quality control activity that is achieved to reduce gun damage shuddering at circle minimizing change or side effect of product performance as off-line quality control. This paper discuss optimal process design of investment projects expansion and replacement investment on each line or individual in the production. Generally optimal plant design has add to a few method by Subsidiary means with use a especial method. And then in this paper, a Robust design is presented, which may be effective to the processes appraisal or improvement. We propose that should make a optimal plant design model for reducing field failure rate to assign by real data on different factors in plant system. Using this model, robust design of taguchi method used in this comprehensive method for reducing field failure rate in plant system.

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소형 FRP 조선소 현황 진단과 정보 전략 계획 방법론 기반의 생산 공정 분석 (Production Process Analysis based on Information Strategy Planning with Present Condition Diagnosis of Small FRP Shipyards)

  • 김현우;황훈규;신일식;조제형
    • 대한조선학회논문집
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    • 제53권5호
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    • pp.353-361
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    • 2016
  • Recently, the small shipyard companies have difficulties that causes by depression of shipbuilding industry. The small shipyard companies need some strategies to overcome the slump in shipbuilding industry field. In this paper, we conduct the survey for present condition diagnosis of small shipyard companies, and analyze the production process based on Information Strategy Planning(ISP) method. When analyze based on ISP, we apply IDEF0 and LOVC technique to analyze the production process of small shipyard companies. Also we conduct the gap analysis between the analyzed present condition and the requirements of improvement. Therefore, the most important result of the analysis is to establish a system for enterprise planning and management, which customized for small shipyard companies, with satisfying economic feasibility and usability.

염색가공분야에서 청정생산활동 접금방법 (Cleaner Production System in Dyeing & Finishing Its Approaching Mehods)

  • 이혜정;남창우;박영환
    • 청정기술
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    • 제9권2호
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    • pp.87-100
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    • 2003
  • 본 연구는 청정생산기술의 개념을 염색가공분야에 도입시키기 위한 방법론을 제시한 것이다. 먼저 각 분야별 전문가로 이루어진 진단지도팀을 구성하여 대상업체에서 진행중인 제조공정 진행상태를 파악하고 사용하는 원부자재의 성능 및 환경적 분석과 폐수의 환경적 분석을 실시하였다. 원부자재(조제 및 염료)의 환경성은 TOC, CODMn, CODCr, $BOD_5$의 항목으로 평가하였고, 발생되는 폐수는 TOC, CODMn, CODCr, $BOD_5$, TDS, pH의 항목으로 평가하였다. 또 물질수지 분석과 LCA 평가 후 다음 단계로 공정, 에너지, 원부자재, 생산관리, 일반관리에서의 문제점을 도출한 후 그 중에서 개선 대상을 선정하고 마지막 단계에서 각 부분에 대해 지도하여 개선토록 한 후 최종 개선 효과를 분석하였다.

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미생물을 이용한 D형 유산 생산 기술 현황 (The Current State of D-lactic Acid Production Technology Using Microorganism)

  • 홍채환;김시환;서지연;한도석;김용환
    • KSBB Journal
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    • 제26권6호
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    • pp.477-482
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    • 2011
  • There has been a growing attention on PDLA (poly D-lactic acid) since stereocomplex PLA, a kind of polymer alloy between PLLA and PDLA was known much thermally stable compared PLLA. Superior characteristics of stereocomplex PLA result in the elevated demand for D-lactic acid. Although many research works have been reported for L-lactic acid production especially food industry, however there are relatively few research works for D-lactic acid production since D-lactic acid cannot find any applications in food industry. Most imminent issue for D-lactic acid is the economic production process that requires low cost medium, efficient lactic acid producing microorganism and finally large scale-up design. In this review, current status of D-lactic acid production process will be summarized and discussed for the further improvement of D-lactic acid production process.

건설공정의 낭비제거를 통한 생산성 향상 방안 (Productivity Improvement through the Waste Elimination of Construction Process)

  • 문정문;김창덕
    • 한국건설관리학회논문집
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    • 제3권4호
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    • pp.93-103
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    • 2002
  • 철근공사는 거푸집공사와 더불어 건축물의 구조적 안정성과 내구성 및 공기에 가장 큰 영향을 미치고 있는 공사이다. 그러나 국내 철근 콘크리트 공사는 철근현장가공조립을 주로 하고있어 낮은 생산성을 갖고 있는 실정이다. 따라서 본 논문은 생산성 향상을 위해 철근현장가공조립 프로세스를 부가가치 생산성향상을 위한 낭비요소를 분석하였다. 낭비요소 분석은 비가치창출 작업으로 인해 발생하는 요소로 철근현장가공조립의 가치분석을 통해 부가가치를 극대화 하고자 하였다. 그 결과 가치창출작업들이 비가치창출 작업보다 월등히 적다는 것으로 분석되었다. 특히, 본 논문에서 낭비는 불필요한 작업 단계와 인력, 장비, 자재, 시간 등에서 낭비되고 있었다. 또한 흐름생산이 되지 않고, 과잉생산을 하고 있는 것으로 조사되었으며, 가치의 변화가 필요한 것으로 분석되었다. 본 논문에서는 부가가치 생산성 향상을 위해 프로세스 상에 내재되어 있는 낭비요소를 분석하여 부가가치를 창출하는 가치창출 작업을 최대화하고, 비 가치창출작업을 최소화하는데 목적이 있다.

제조업의 제품 설계 및 프로세스를 위한 전문가 시스템 개발 (Expert System for Product Design and Process in Manufacturing Industry)

  • 강해운;남성호;홍원표;이석우;최헌종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.114-117
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    • 2005
  • An expert system is a system that employs human knowledge captured in a computer to solve problem that ordinarily require human expertise. Well-designed expert systems imitate the reasoning processes experts use to solve specific problem. Specially, expert systems are used to the engineer in manufacturing industry for the process control, production management and system management. In this paper, we propose the design process expert system for product design process in manufacturing industry and we present introduction and contents of design process expert system methodology and software for the air purifier design system. This system will be helpful to improvement of design process for the air purifier production.

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TPE를 적용한 자동차 윈도우 모터커버의 개발 (Development of Automobile Windows Motor Cover by Thermoplastic Elastomer(TPE))

  • 조영태;고범용;이충호
    • 한국생산제조학회지
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    • 제19권6호
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    • pp.847-851
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    • 2010
  • It was attempted to develop an auto part by over molding injection mold that produces precision products in high productivity with use of an eco-friendly TPE substitute material for NBR. NBR is currently used in motor gear cover, one of the key parts in motor module for auto doors. Gear cover is composed of plastics and rubber mostly today, which requires a two (2) step process for production using two presses of different types. A hot press is used at this time for forming the rubber, which has drawback of requiring a rather long forming time of 400 seconds for one forming process. Even though this difficulty is overcome by reducing production time through employment of multi-cavity molds, time for forming process must be shortened for improvement of the productivity eventually, and the existing method of insert injection for products that have been formed with plastic material must be outgrown. In this point of view, over molding injection using TPE has a big advantage. Forming time is shortened to 54 seconds, and working the two (2) processes in series by one (1) press could solve the durability problem caused by deflection of the plastics, not to mention shortening the process time. Enhancement of productivity by almost 80% and improvement in the accuracy of the product could thus be achieved.