• Title/Summary/Keyword: Production Plan

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Economic Sampling Inspection Plan for Markov Dependent Production Processes (Markov 종속(從屬) 생산(生産) 공정(工程)에서의 경제적(經濟的) 샘플링 검사(檢査) 계획(計劃))

  • Yu, Jeong-Sang;Hwang, Ui-Cheol
    • Journal of Korean Society for Quality Management
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    • v.21 no.1
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    • pp.65-77
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    • 1993
  • Often in a production process, the quality of items is serially dependent. We assume that the quality of items is an attribute which can be classified as good or bad with a Markovian dependence structure. In order to determine sampling inspection plan characteristics such as total inspection cost and average outgoing quality, we design an economic model and illustrate an efficient procedure for design of best inspection plan using graphs based on numerical calculations.

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Developing a Layout Based Simulation Model for Production Planning of Small Motor Production System (소형모터 생산시스템의 생산계획수립을 위한 설비배치 기반의 시뮬레이션 모형 구축)

  • 김승환
    • Proceedings of the Korea Society for Simulation Conference
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    • 1998.10a
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    • pp.65-65
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    • 1998
  • Manufacturing systems like a motor production process are analyzed using simulations than numerical analyses and/or heuristic methods due to their stochastic properties. The SME(small and medium enterprise) producing automotive motors that develop CIM systems to improve production performance is focused as an application site. We analyze and understand the system exactly using layout based simulation, and then we will suggest the initial feashible production-plan dependent on the layout to overcome weak-points of the current system(i.e., high WIPs, bottle-neck processes, due-date delays and etc.). And, solutions are suggested to increase performances of SMEs producing automotive motors in this paper. The simulation model built in this study is moedlled and analyzed with fully object-oriented methodology using SiMPLE++TM according to properties of production processes of the automotive motor. And, we will introduce ways to verify the model with developed templates for reusability when new needs will be occurred such as designing a new ship, extension or rearrangement of the system, change of production-plans, receiving urgent orders, and so on.

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Integrated Manufacturing Systems Design : Integrated Approach to Process Plan Selection and AGV Guidepath Design (통합 제조 시스템 설계 : 공정 계획과 AGV 경로 설계의 통합 접근)

  • Seo, Yoon-Ho
    • Journal of Korean Institute of Industrial Engineers
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    • v.20 no.3
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    • pp.151-166
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    • 1994
  • The manufacturing environment on which this research is focused is an FMS in which AGVs are used for material handling and each part type has one or more process plans. The research aims at developing a methodology whereby, given a part and volume mix for production during any production session, the best set of process plans including one plan per part type is selected and the best unidirectional AGV guidepath can be dynamically reconfigured in response to changes in parts and lot sizes combination. For the integrated PPS/FGD problem in which two functions of process plan selection (PPS) and flexible AGV guidepath design (FGD) are integrated, a zero-one integer programming model is developed. The integrated problem is decomposed into two subproblems, process plan selection given a directed AGV layout and AGV guidepath design with a fixed process plan per part type. A heuristic algorithm that alternately and iteratively solves these two subproblems is developed. The effectiveness of the heuristic algorithm is tested by solving various randomly generated sample problems and comparing the heuristic solutions with those obtained by an exact procedure. From the test results, the following conclusions are drawn: 1) For a reasonable size problem, the heuristic is very effective. 2) By integrating the two functions of PPS and FGD, a remarkable benefit in total production time for a given part and volume mix is gained.

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Improvement Plan of Mechanical System in Construction Industry Production Process (기계설비산업의 생산체계 선진화방안)

  • Park, Jong-Il;Park, Ryul
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.6
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    • pp.470-476
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    • 2011
  • The aim of this paper is improvement plan of mechanical field construct production system in Korea construction industry market. Recently Korea's construction production system is changing rapidly. While change, mechanical system construction field must prepare proper system for construction production system and later mechanical construction work will give order directly. Through this study the author will show the improved mechanical field construct production system and it can useful future construction industry production system in Korea.

Improvement Plan of Mechanical System in Construction Industry Production Process (기계설비산업의 생산체계 선진화방안)

  • Park, Jong-Il;Park, Ryul
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1112-1118
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    • 2009
  • The aim of this paper is improvement plan of mechanical field construct production system in Korea construction industry market. Recently Korea's construction production system is changing rapidly. While change, mechanical system construction field must prepare proper system for construction production system and later mechanical construction work will give order directly. Through this study the author will show the improved mechanical field construct production system and it can useful future construction industry production system in Korea.

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Algorithms for Production Planning and Scheduling in an Assembly System Operating on a Make-to-Order Basis (주문생산방식을 따르는 조립시스템에서의 생산계획 및 일정계획을 위한 알고리듬)

  • Park, Moon-Won;Kim, Yeong-Dae
    • Journal of Korean Institute of Industrial Engineers
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    • v.24 no.3
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    • pp.345-357
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    • 1998
  • This paper focuses on production planning and scheduling problems in an assembly system operating on a make-to-order basis. Due dates are considered as constraints in the problems, that is, tardiness is not allowed. Since the planning problem is a higher-level decision making than the scheduling problem, the scheduling problem is solved using a production plan obtained by solving the planning problem. We suggest heuristic procedures in which aggregated information is used when the production planning problem is solved while more detailed information is used when the scheduling problem is solved. Since a feasible schedule may not be obtained from a production plan, an iterative approach is employed in the two procedures to obtain a solution that is feasible for both the production planning and scheduling problems. Computational tests on randomly generated test problems are done to show the performance of these algorithms, and results are reported.

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A Study on Simulation based Manufacturing in Shipyards : Focused on a Long-term Plan Verification (조선소에서의 시뮬레이션 기반 생산에 관한 연구 : 선표 계획 검증을 중심으로)

  • Lee, Dong-Kun;Oh, Dae-Kyun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.20 no.1
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    • pp.86-95
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    • 2014
  • Productivity improvement of a shipbuilding company depends on how efficiently its limited resources are managed and utilized. Recently, research on modeling and simulation (M&S) to support shipyard production management system has been being under study. The production management based on M&S rejects decision making on experience, and it can establish productivity improvement method based on quantitative and specific data. In this paper, M&S is applied to the long-term plan as a part of the production planning in shipyards. To this end, the long-term plan processes and related management systems are analyzed. Based on the analysis, a simulation model and an application system using commercial simulation software are suggested. And basic structure of the suggested system is based on web technology such as Rich Internet Application, web services protocol for compatibility with existing shipyard enterprise systems. Utilizing the results of this study, it is expected that shipyard production planners can settle down work flow, in which one can establishes the production plan, simulates the plan, and analyzes the results, enabling a more reliable production plans.

An Importance Analysis of Planning Factors for Constructing Environmental-Friendly Industrial Estate (환경친화적 산업단지 조성을 위한 계획요소의 중요도 분석)

  • Lee, Eun Yeob;Kim, Jung Kon;Lee, Hyun Ju
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.15 no.4
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    • pp.1-11
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    • 2012
  • This study prepared the list of planning components required for constructing environment-friendly industrial complex and grasped major environment-friendly planning components by measuring the importance per each planning component via the survey for specialists. As a result of measuring the importance of planning component according to each field for constructing environment-friendly industrial complex, it is indicated that important planning components in natural environment field are establishing complex location plan considering its configuration and slope, excluding projects for steep slope-land, establishing countermeasures for reducing contaminants per its source, and separated location of contamination industry around living space. In living environment field, proposed planning components having relatively high importance are separated location of pollution causing industry, establishing energy saving land use plan, linking with green way, circulation network plan, lowering noise level at roadside, plan for separating between pedestrian and vehicle, securing parking space, extending green park and proper location, installing green buffer zone, conserving and forming landscapes, land use for raising energy efficiency, and expansion of energy source. In case of ecological environment, core planning components such as conserving upper class of ecological naturality degree, conserving main habitat, and biotope forming plan are suggested. This study is limited to find out planning components for constructing environment-friendly physical environment of industrial complex which is a part of non-production process. The approach to solve environmental problem by linking spatially production process and non-production process. There is a need to conduct follow-up study to constructing technique for environment-friendly industrial complex considering production & nonproduction process afterward.

Management Plan for the Production of Safe and High Quality Drinking Water From the Paldang Lake (고 품질 수돗물 생산을 위한 팔당 수질관리 방안)

  • Cho, Deok-Hee;Kim, Jong-Soo;Lee, Woo-Sik
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.6
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    • pp.665-672
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    • 2008
  • It is necessary to implement the management plan for the production of safe and high quality drinking water from lake Paldang. To set up the plan, the water quality items such as BOD, T-P, SS and coliform were monitored for ten years, 1997~2006, and the influence of raw water quality on the drinking water treatment process and the treated water quality was also evaluated from 2004 to 2006. In conclusion, water quality items such as turbidity(SS), T-P(eutrophication), pathogens(fecal coliforms, enterovirus, reovirus, giardia, cryptosporidium), DOC(precursor of disinfection by-products), and micro-pollutants(phthalates, VOCs, heavy metals) are should be managed to get safe and high quality drinking water from lake Paldang.

A study about logistics costs reduction and improving work safety by way of stocking cart improvement and information sharing plan adopting the SCM theory (SCM 개념의 통합 정보공유 계획과 적재대차 개선을 통한 물류비 절감방안 및 작업안전성 개선에 대한 연구)

  • YANG DOOJIN;LEE CHANGHO;Lee Gong-Seop
    • Proceedings of the Safety Management and Science Conference
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    • 2005.05a
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    • pp.225-230
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    • 2005
  • A study is for the approach that we could reduce the logistics costs through uprising the efficiency, complying to the demand in time, stock management based on the general production plan in the point of SCM. We will take following steps to get the goal. First, we will overview the physical distribution expenses annually. Second, will find the main cause of optimal load loss by improper container and lack of delivery flexibility to the demand. Third, the goal will be inferred through the fast information share based on organic relationship, the establishment of general production plan, the improvement of stock management plan. By way of this process, it can be accomplished expense reduction as well as flexible establishment of the reduction of worker's load.

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