• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2001년도 춘계학술대회 논문집
• /
• pp.373-376
• /
• 2001

In this paper to cope with the reduction of products life-cycle as the variety of products along with the various demands of consumers, a virtual simulator is developed to make the changeover of manufacturing line efficient to embody a virtual simulation similar to a real manufacturing line. The developed virtual simulator can design a layout of a factory and make the time scheduling. Every factory has one simulator so that one product can be manufactured in the factories to use them as virtual factories. We suggest a scheme that heightens the ability to the diversity of manufacturing models by making the information of manufacturing lines and products models to be shared. The developed system embodies a virtual manufacturing line on the simulation using various manipulators and work cells as manufacturing components. we develop a virtual simulator system on Window 98/NT environment of Microsoft, operating system using of the greater part of PC user. Window program have a merit making GUI environment that programmer can use without the expert knowledge about hardware. A suer with the simulator can utilize an interface that makes one to manage the separate task process for each manufacturing module, change operator components and work cells, and easily teach tasks of each task module.

• 한국시뮬레이션학회논문지
• /
• 제20권3호
• /
• pp.49-58
• /
• 2011

설비나 작업자에 대한 부하효율은 제조공장에서 생산용량계획을 수립하는데 중요한 정보다. 즉 공장에서 신제품을 개발하거나, 생산량을 증가시킬 경우, 새로운 투자계획을 수립할 경우에도 항상 설비나 작업자에 대한 부하효율을 검토한다. 이러한 부하효율을 추정하기 위해서 다양한 측정방법이 사용된다. 본 본문에서는 설문조사, 순간관측법, 동영상 촬영을 이용한 미세동작연구방법, ERP시스템에서 자료를 취득하는 방법, 시뮬레이션방법 등 다양한 측정방법의 정확성에 대해 실제 사례를 이용해 비교분석하였다. 본 사례연구는 리드프레임이나 패키징용 부품을 생산하는 국내 반도체부품 생산공장을 대상으로 수행하였다.

• 한국정보통신학회논문지
• /
• 제2권1호
• /
• pp.141-146
• /
• 1998

Recently, the computer vision such as part measurement, and product inspection is very popular to achieve the factory automation since the labor cost is dramatically increasing. In this paper, the diameter and the length of rope are measured by CCD camera which is orthogonally mounted on the ceiling. Two parameters which are the diameter and the length of rope are used to measure the weight of rope. If the weight of rope is reached to predetermined weight, the information is transmitted to PLC(programmable logic control) to cut the rope on the wheel. The cutting machine cuts the rope according to the information obtained from the CCD camera. To measure the diameter and length of rope on real time, the searching space for image segmentation is restricted the predetermined area according to the camera calibration position. Finally, to estimate the weight of rope, the knowledge base system which depends on the diameter, the length of rope, and weight relation between these information are constructed according to diameters of rope. This method contributes to achieve the factory automation, and reduce the production cost since the operators are unnecessary to measure the weight of rope by try-and-error method.

• 대한조선학회논문집
• /
• 제42권2호
• /
• pp.165-174
• /
• 2005

Recently, world leading companies on manufacturing field are trying to adopt a PLM methodology, which is a new production paradigm, for a survival and strengthening the competitiveness. Some projects for a digital shipyard including a methodology of a digital simulation framework are going on by Seoul national university and Samsung heavy industry. A Database methodology for a scheduling data, an interfacing methodology for a simulation input and output, and a synchronized simulation related methodology are required for enhancing the value of the digital simulation for shipbuilding. In this paper, such a methodologies and a related case study for a fabrication factory and an assembly factory are presented.

• 디지털산업정보학회논문지
• /
• 제15권3호
• /
• pp.89-100
• /
• 2019

Uniform and integrated college desks and chairs have low efficiency of loading for transportation and delivery and low efficiency of storage for warehousing due to their simple uniform physical properties, thus increasing logistics costs for companies and decreasing their competitiveness. In an effort to overcome the limitations of previous studies, this study analyzed the stages of logistics for desks and chairs in college lecture rooms via the transportation route including the factory warehouses and local warehouses and via the delivery route from local warehouses by the region to the orderers including college lecture rooms. The study developed a model for the rationalization of corporate logistics by making a variable folding desk and chair capable of distance adjustment according to height to replace the uniform and integrated college desks and chairs in lecture rooms. A model was developed between the old uniform and integrated college desks and chairs and the new variable folding desks and chairs for three scenarios of cost development including product storage costs, transportation costs from the specialized factory warehouses to the local warehouses by the region, and delivery costs from the local warehouses to college lecture rooms as the orderer. For the generalization of the model, it was applied to each of the 90%, 95%, and 99% service levels.

• 한국정보통신학회:학술대회논문집
• /
• 한국정보통신학회 2022년도 춘계학술대회
• /
• pp.513-515
• /
• 2022

스마트팩토리 환경에서 사물인터넷 장치를 이용해 수집한 제조 데이터는 외부 요인에 의한 노이즈를 제외하면 대체적으로 신뢰할 수 있다. 하지만 기계적으로 수집되는 제조 데이터와 달리 현장 작업자가 직접 기록하는 공정 데이터는 오기입이나 기입 누락과 같은 문제가 발생할 수 있으므로, 인공지능 모델의 학습 데이터로 사용하기 전에 반드시 유효성을 검증해야만 한다. 본 논문에서는 MCT 머신의 전력 사용량과 작업자가 기록한 제품 생산량이 선형적인 관계가 있다는 점에 착안해 로버스트 선형 회귀를 이용하여 작업자의 이상 기록을 탐지하였다.

• 한국정보통신학회:학술대회논문집
• /
• 한국정보통신학회 2021년도 추계학술대회
• /
• pp.89-92
• /
• 2021

제조 현장에서 설비의 이상이나 고장은 곧 제품의 결함을 발생시키는 요인이 된다. 최근 스마트팩토리 서비스의 확산에 따라 고장을 예측 및 방지를 위한 인공지능 기반의 애플리케이션에 대한 연구가 활발히 이어지고 있으나, 일반적으로 설비의 이상이나 고장 데이터는 정상에 비해 그 개수가 현저히 적어 분류 모델 개발에 큰 어려움이 있다. 본 논문에서는 오토인코더 모델의 입력과 출력 간 차이를 이용한 제조 현장의 MCT 이상탐지 알고리즘을 제안하고 성능을 분석하였다. 해당 알고리즘은 비정상 데이터가 존재하지 않는 MCT 제조 데이터에서 정상 데이터에 대한 특징만을 이용하여 비정상을 탐지한다.

• 디지털산업정보학회논문지
• /
• 제11권3호
• /
• pp.219-230
• /
• 2015

It is difficult to make plans about the production schedule and volume of seasonal products due to the huge uncertainty in the prediction of their demands, which is why the amounts of carryover seasonal products increase after the peak season. Traditional models fail to meet the important requirements of production and stock plans related to the enhanced efficiency of logistics system due to the reduced value of carryover products by the disposal based on large discounts and deterioration, which poses considerable difficulties with actual problem solving. This study examined the stages of product storage from the specialized factory warehouses during a low season through the stores and the warehouses of local distribution centers during a high season to stock disposal and carryover product warehouses after a high season. The study developed a model for logistics rationalization plans to minimize carryover products by advance selling new products by subscription during a low season in anticipation of high season demands, increasing the accuracy of demands prediction, and making stable production plans, as well as demonstrated its excellence through numerical analysis.

• 유통과학연구
• /
• 제17권3호
• /
• pp.5-19
• /
• 2019

Purpose - The purpose of this research is to investigate the factors contributing to sustainable competitive advantage for multi-level marketing (MLM) firms in Malaysia. The selected variables in this study are company image, product innovation, leadership, distributor rewards system and distributor training system. Research design, data, and methodology - Quantitative research method is employed with collected sample size of 398 respondents using judgmental sampling technique. Normality and reliability test were performed in the first stage utilizing SPSS 22 and Confirmatory Factory Analysis (CFA) and variance analysis were obtained in the subsequent stage, following up with the overall fit of the measurement model, Structural Equation Model (SEM) using AMOS 22 with maximum likelihood estimation to assess the internal consistency, convergent validity and discriminant validity. Results - The research findings show that company image, leadership, distributor rewards system and distributor training system were supported and are factors affecting the sustainable competitive advantage of MLM companies in Malaysia. However, in this study, product innovation was not supported but this result does not depict that it is trivial and inconsequential in maintain sustainable advantage. Conclusion - Companies can build sustainable competitive advantage by focusing on these contributing factors. Several other comments and implications were brought to light and discussed in the paper.

• 대한산업공학회지
• /
• 제28권4호
• /
• pp.415-424
• /
• 2002

Semiconductor manufacturing has been emerged as a highly competitive but profitable business. Accordingly it becomes very important for semiconductor manufacturing companies to meet customer demands at the right time, in order to keep the leading edge in the world market. However, due-date oriented production is very difficult task because of the complex job flows with highly resource conflicts in fabrication shop called FAB. Due to its cyclic manufacturing feature of products, to be completed, a semiconductor product is processed repeatedly as many times as the number of the product manufacturing cycles in FAB, and FAB processes of individual manufacturing cycles are composed with similar but not identical unit processes. In this paper, we propose a production scheduling and control scheme that is designed specifically for semiconductor scheduling environment (FAB). The proposed scheme consists of three modules: simulation module, cycle due-date estimation module, and dispatching module. The fundamental idea of the scheduler is to introduce the due-date for each cycle of job, with which the complex job flows in FAB can be controlled through a simple scheduling rule such as the minimum slack rule, such that the customer due-dates are maximally satisfied. Through detailed simulation, the performance of a cycle due-date based scheduler has been verified.