• 제목/요약/키워드: Process parameters optimization

검색결과 923건 처리시간 0.036초

모노에틸렌 글리콜 생산공정의 정상상태 모사 및 에너지 절약 최적화 연구 (Steady-state Simulation and Energy-saving Optimization of Monoethylene Glycol Production Process)

  • 김태기;전인철;정성택
    • Korean Chemical Engineering Research
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    • 제46권5호
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    • pp.903-914
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    • 2008
  • 본 연구는 ethylene oxide로부터 monoethylene glycol을 주제품으로 생산하는 상용화된 실제 공정의 생산 능력 증가시에 필요한 공정 모사와 에너지 절감을 위한 최적화 연구로서, 공정에 관여하는 다성분계의 기/액 상평형 거동을 NRTL-RK식으로 나타내고, 필요한 총 91개의 2성분계쌍의 상호작용 파라미터 값들로는 8개의 2성분계쌍에 대해서는 Aspen $Plus^{TM}$ 상용 모사기(Ver. 2006)에 내장된 값, 28개의 쌍에 대해서는 상평형 데이터를 문헌에서 조사하여 회귀분석하고 나머지 2성분계에 대해서는 모사기 내의 추산 기능을 이용하여 구한 값을 사용하였으며, 공정 모사 결과와 실제 공정 데이터와의 비교를 통해 상평형 계산의 정확성을 확인한 후, 모사기에 내장된 민감도 분석 기능을 사용하여 전체 에너지 소모량에 대한 각 장치의 민감도를 조사하여 적절한 조절변수를 선정하고 모사기 내에 내장되어 있는 순차적 2차 계획법에 의한 최적화 기능을 이용하여 공정 전체의 에너지 절약을 위한 최적화 작업을 수행하였다.

이동 통신 시스템에서 기지국 위치의 최적화 (Base Station Location Optimization in Mobile Communication System)

  • 변건식;이성신;장은영;오정근
    • 한국전자파학회논문지
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    • 제14권5호
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    • pp.499-505
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    • 2003
  • 이동 무선 통신 시스템을 설계할 때 기지국의 위치는 매우 중요한 파라미터 중 하나이다. 기지국 위치를 설계할 때 여러 가지 복잡한 변수들을 잘 조합하여 코스트가 최소가 되도록 설계해야 한다. 이러한 문제를 해결하는데 필요한 알고리즘이 조합 최적화 알고리즘이며, 지금까지 조합 최적화 기술로 Random Walk, Simulated Annealing, Tabu Search, Genetic Algorithm과 같은 전역 최적화 기술이 사용되어 왔다. 본 논문은 이동 통신시스템의 기지국 위치 최적화에 위의 4가지 알고리즘들을 적용하여 각 알고리즘의 결과를 비교 분석하며 알고리즘에 의한 최적화 과정을 보여준다.

유전알고리즘을 이용한 디젤엔진의 연소최적화 기법에 대한 연구 (An Optimization Technique for Diesel Engine Combustion Using a Micro Genetic Algorithm)

  • 김동광;조남효;차순창;조순호
    • 한국자동차공학회논문집
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    • 제12권3호
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    • pp.51-58
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    • 2004
  • Optimization of engine desist and operation parameters using a genetic algorithm was demonstrated for direct injection diesel engine combustion. A micro genetic algorithm and a modified KIVA-3V code were used for the analysis and optimization of the engine combustion. At each generation of the optimization step the micro genetic algorithm generated five groups of parameter sets, and the five cases of KIVA-3V analysis were to be performed either in series or in parallel. The micro genetic algorithm code was also parallelized by using MPI programming, and a multi-CPU parallel supercomputer was used to speed up the optimization process by four times. An example case for a fixed engine speed was performed with six parameters of intake swirl ratio, compression ratio, fuel injection included angle, injector hole number, SOI, and injection duration. A simultaneous optimization technique for the whole range of engine speeds would be suggested for further studies.

사출압력 최소화와 웰드라인 방지를 위한 자동차용 사출성형 부품의 최적설계 (Design Optimization of an Automotive Injection Molded Part for Minimizing Injection Pressure and Preventing Weldlines)

  • 박창현;표병기;최동훈;구만서
    • 한국자동차공학회논문집
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    • 제19권1호
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    • pp.66-72
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    • 2011
  • Injection pressure is an important factor in filling procedure for injection molded parts. In addition, weldlines should be avoided to successfully produce injection molded parts. In this study, we optimally obtained injection molding process parameters that minimize injection pressure. Then, we determined the thickness of the part to avoid weldlines. To solve the optimization problem proposed, we employed MAPS-3D (Mold Analysis and Plastics Solution-3 Dimension), a commercial CAE tool for injection molding analysis, and PIAnO (Process Integration, Automation, and Optimization) as a commercial PIDO (Process Integration and Design Optimization) tool. We integrated MAPS-3D into PIAnO, automated the analysis and design procedure, and performed optimization by employing PQRSM (Progressive Quadratic Response Surface Method) equipped in PIAnO. We successfully obtained optimization results, which demonstrates the effectiveness of our design method.

무아레 간섭계 측정과 최적화 기법을 이용한 적층판의 접착제 물성치 규명 (Material Parameters Identification of Adhesive in Layered Plates Using Moiré Interferomety and Optimization Technique)

  • 주진원;김한준;이우혁;김진영;최주호
    • 대한기계학회논문집A
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    • 제31권11호
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    • pp.1100-1107
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    • 2007
  • In this study, a method to characterize material properties of adhesive that is used in a layered plates bonding process is developed by combined evaluation of experiment, simulation and optimization technique. A small bonded specimens of rectangular plate are prepared to this end, and put into a thermal loading conditions. $Moir{\acute{e}}$ interferomety is used to measure submicron displacements occurred during the process. The elevated temperature is chosen as control factors. FE analysis with constant values for the adhesive materials is also carried out to simulate the experiment. Significant differences are observed from the two results, in which the simulation predicts the monotonic increase of the bending displacement whereas the measurement shows decrease of the displacement at above $75^{\circ}C$. In order to minimize the difference of the two, material parameters of the adhesive at a number of different temperatures are posed as unknowns to be determined, and optimization is conducted. As a result, optimum material parameters are found that excellently matches the simulation and experiment, which are decreased with respect to the temperature.

고강도강 프런트 사이드멤버의 응력분포 최적화를 통한 스프링백 저감 (Stress-Based Springback Reduction of an AHSS Front Side Member)

  • 송정한;김세호;박성호;허훈
    • 소성∙가공
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    • 제15권4호
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    • pp.295-303
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    • 2006
  • Optimization is carried out to determine process parameters which reduce the amount of springback and improve shape accuracy of a deep drawn product in sheet metal forming process. The study uses the amount of stress deviation along the thickness direction in the deep drawn product as an indicator of springback instead of springback simulation. The scheme incorporates with an explicit elasto-plastic finite element method for calculation of the final shape and the stress deviation The optimization method adopts the response surface method in order to seek for the optimum condition of process parameters such as the blank holding force and the draw-bead force. The present scheme is applied to design of the variable blank holding force in an U-draw bending process and the application is further extend ε d to the design of draw-bead force in a front side member formed with advanced high strength steel (AHSS) sheets of DP60. Results show that design of process parameter is well performed to decrease the stress deviation through the thickness and to reduce the amount of springback. The present analysis provides a guideline in a design stage for controlling the springback based on the finite element simulation of the complicated parts.

Estimation of Qualities and Inference of Operating Conditions for Optimization of Wafer Fabrication Using Artificial Intelligent Methods

  • Bae, Hyeon;Kim, Sung-Shin;Woo, Kwang-Bang
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2005년도 ICCAS
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    • pp.1101-1106
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    • 2005
  • The purpose of this study was to develop a process management system to manage ingot fabrication and the quality of the ingot. The ingot is the first manufactured material of wafers. Operating data (trace parameters) were collected on-line but quality data (measurement parameters) were measured by sampling inspection. The quality parameters were applied to evaluate the quality. Thus, preprocessing was necessary to extract useful information from the quality data. First, statistical methods were employed for data generation, and then modeling was accomplished, using the generated data, to improve the performance of the models. The function of the models is to predict the quality corresponding to the control parameters. The dynamic polynomial neural network (DPNN) was used for data modeling that used the ingot fabrication data.

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고정밀 서보 제어를 위한 다매개변수 자동 조정 방법 (An Optimal Approach to Auto-tuning of Multiple Parameters for High-Precision Servo Control Systems)

  • 김남국
    • 한국기계가공학회지
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    • 제21권7호
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    • pp.43-52
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    • 2022
  • Design of a controller for a high-precision servo control system has been a popular topic while finding optimal parameters for multiple controllers is still a challenging subject. In this paper, we propose a practical scheme to optimize multi-parameters for the robust servo controller design by introducing a new cost function and optimization scheme. The proposed design method provides a simple and practical tool for the systematic servo design to reduce the control error with guaranteeing robust stability of the overall system. The reduction of the position error by 24% along with a faster convergence rate is demonstrated using a typical hard disk drive servo controller with 41 parameters.

통계적 기법을 이용한 에칭공정의 시뮬레이션 (Simulation of Etching Process Using Statistical Method)

  • 정흥철;정지원;최경민;김덕줄
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.1611-1616
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    • 2004
  • The objective of this study is to simulate the etching characteristics under different process parameters for the optimization of etching process. The etching characteristics such as the etching factor were investigated under different operating conditions and compared with the spray characteristics. The spray characteristics were measured by using Phase Doppler Anemometer. The correlation between the etching characteristics and the spray characteristics was analyzed to simulate the etching characteristics under the actual parameters of the etching process. The parameters were distance of nozzle tip and pipe pitch. To improve the uniformity and value of etching factor in the etching process, the process parameters should be designed optimally. The distribution of spray was simulated by the Monte-Carlo Method and the process parameters were optimized by the design of experiments(DOE).

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