• Title/Summary/Keyword: Process Control Model

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Model Parameter Based Fault Detection for Time-series Data (시계열을 따르는 공정데이터의 모델 모수기반 이상탐지)

  • Park, Si-Jeo;Park, Cheong-Sool;Kim, Sung-Shick;Baek, Jun-Geol
    • Journal of the Korea Society for Simulation
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    • v.20 no.4
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    • pp.67-79
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    • 2011
  • The statistical process control (SPC) assumes that observations follow the particular statistical distribution and they are independent to each other. However, the time-series data do not always follow the particular distribution, and most of cases are autocorrelated, therefore, it has limit to adopt the general SPC in tim series process. In this study, we propose a MPBC (Model Parameter Based Control-chart) method for fault detection in time-series processes. The MPBC builds up the process as a time-series model, and it can determine the faults by detecting changes parameters in the model. The process we analyze in the study assumes that the data follow the ARMA (p,q) model. The MPBC estimates model parameters using RLS (Recursive Least Square), and $K^2$-control chart is used for detecting out-of control process. The results of simulations support the idea that our proposed method performs better in time-series process.

Supplementary analyses of economic X over bar chart model

  • Jeon, Tae-Bo
    • Korean Management Science Review
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    • v.12 no.1
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    • pp.111-124
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    • 1995
  • With the increasing interest of reducing process variation, statistical process control has served the pivotal tool in most industrial quality programs. In this study, system analyses have been performed associated with a cost incorporated version of a process control, a quadratic loss-based X over bar control chart model. Specifically, two issues, the capital/research investments for improvement of a system and the precision of a parameter estimation, have been addressed and discussed. Through the analysis of experimental results, we show that process variability is seen to be one of the most important sources of loss and quality improvement efforts should be directed to reduce this variability. We further derive the results that, even if the optimal designs may be sensitive, the model appears to be robust with regard to misspecification of parameters. The approach and discussion taken in this study provide a meaningful guide for proper process control. We conclude this study with providing general comments.

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A Continuous Regional Current-Voltage Model for Short-channel Double-gate MOSFETs

  • Zhu, Zhaomin;Yan, Dawei;Xu, Guoqing;Peng, Yong;Gu, Xiaofeng
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.13 no.3
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    • pp.237-244
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    • 2013
  • A continuous, explicit drain-current equation for short-channel double-gate (DG) MOSFETs has been derived based on the explicit surface potential equation. The model is physically derived from Poisson's equation in each region of operation and adopted in the unified regional approach. The proposed model has been verified with numerical solutions, physically scalable with channel length and gate/oxide materials as well as oxide/channel thicknesses.

Nonlinear model predictive control of chemical reactors

  • Lee, Jongku;Park, Sunwon
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10b
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    • pp.419-424
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    • 1992
  • A robust nonlinear predictive control strategy using a disturbance estimator is presented. The disturbance estimator is comprised of two parts: one is the disturbance model parameter adaptation and the other is future disturbance prediction. RLSM(recurrsive least square method) with a forgetting factor is used to de the uncertain distance model parameters and for the future disturbance prediction, future process outputs and inputs projected by the process model are used. The simulation results for chemical reactors indicate that a substantial improvement in nonlinear predictive control performance is possible using the disturbance estimator.

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Reference Model Following Self-Organizing Fuzzy Logic Controller (기준모델 추종 자구구성 퍼지 논리 제어기)

  • 배상욱;권춘기;박귀태
    • Journal of the Korean Institute of Intelligent Systems
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    • v.4 no.1
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    • pp.24-34
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    • 1994
  • A RMFSOC(Reference Model Following Self-Organizing Fuzzy Logic Controller) is propose in this paper. In the RMFSOC, the refernce model is introduced, where the desired control performance can be specified by an operator of the controlled process. The self-organizing level of the RMFSOC organizes the control rules of FLC which make the process output follow the reference model output. In addition, for the use of preventing improper modifications of control rules, a complementary decission rule is induced from the possible relations between the process output and reference model output. Through a simulation study, it is shown that the robustness of the control system using the proposed RMFSOC to the set-point changes and distur bances can be greatly improved being conpared with that of the control system using the Procyk and Mamdani's SOC.

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Process Control Based on the Incomplete Measurement Data Obtained from 100% Inspection (전수검사에서 얻어진 불완전한 측정 데이터를 사용한 공정관리)

  • Kwon, Hyuck-Moo
    • Journal of Korean Institute of Industrial Engineers
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    • v.30 no.2
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    • pp.84-92
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    • 2004
  • A process control procedure is proposed when 100% inspection is performed in a process with excellent capability. Only the incomplete measurement data is assumed to be available, i.e. the specific measurement value of the quality characteristic is not available for each item but it can be determined to be smaller or larger than any prescribed value. In the suggested model, a signal limit is introduced to determine whether the process under study is in control or not. If the quality characteristic of an incoming item exceeds the upper signal or the lower signal limit, the process is determined to be stopped or not by comparing the number of consecutively accepted items with a predetermined threshold number. The procedure is designed based on the type I and II errors. The performance of the model is evaluated by the expected number of items produced under the in-control and out-of-control states until the process is stopped.

Adaptive control of the back bead width in gas metal arc welding process (아크용접에서 이면비드 크기의 적응제어)

  • 부광석;조형석;오준호
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10a
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    • pp.289-294
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    • 1988
  • This paper describes tbe design and implementation of the adaptive controller to maintain the glood weld quality in gas metal arc welding process. The weld torch travel speed and the surface temperature are taken, respectively, as an input and an output of the welding control system. Because of the very complex phenomena of the process, the input-output dynamic model was experimentally identified by AIC (Akiake Information Criterion). Based on the model structure, the explicit model reference adaptive controller is simulated in order to regulate the output tempernture to the desired level.

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A model based scheme of on-line optimization in distillation process (모델을 이용한 증류공정의 최적화 방안)

  • 김흥식;이광순
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.240-245
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    • 1990
  • A on-line optimization scheme based on model in a binary distillation process is proposed. A reduced-order model utilized the concept of collocation is used as a process model and the recursive prediction error method is employed to identify the reduced-order model. The concentrations of end products are controlled by nonlinear adaptive predictive control algorithm. The objective function is constructed to find optimum operate condition for saving utility cost. The proposed optimization is scheme is tested through simulation studies in 13-staged water-methanol distillation column.

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The Assessing Comparative Study for Statistical Process Control of Software Reliability Model Based on Rayleigh and Burr Type (Rayleigh형과 Burr형 NHPP 소프트웨어 신뢰모형에 관한 통계적 공정관리 접근방법 비교연구)

  • Kim, Hee Cheul
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.10 no.2
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    • pp.1-11
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    • 2014
  • Software reliability in the software development process is an important issue. Software process improvement helps in finishing with reliable software product. In this field, SPC (Statistical process control) is a method of process management through application of statistical analysis, which involves and includes the defining, measuring, controlling, and improving of the processes. The proposed process involves evaluation of the parameter of the mean value function and hence the values of the mean value function at various inter failure times to develop relevant time control chart. In this paper, was proposed a control mechanism, based on time between failures observations using Rayleigh and Burr distribution property, which is based on Non Homogeneous Poisson Process (NHPP). In this study, the proposed model is reliable in terms of hazard function, because it is more efficient in this area can be used as an alternative to the existing model. Through this study, software developers are considered by the various intended functions, prior knowledge of the software to identify failure modes to feed to some extent shall be able to help.

Modern vistas of process control

  • Georgakis, Christos
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10a
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    • pp.18-18
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    • 1996
  • This paper reviews some of the most prominent and promising areas of chemical process control both in relations to batch and continuous processes. These areas include the modeling, optimization, control and monitoring of chemical processes and entire plants. Most of these areas explicitly utilize a model of the process. For this purpose the types of models used are examined in some detail. These types of models are categorized in knowledge-driven and datadriven classes. In the areas of modeling and optimization, attention is paid to batch reactors using the Tendency Modeling approach. These Tendency models consist of data- and knowledge-driven components and are often called Gray or Hybrid models. In the case of continuous processes, emphasis is placed in the closed-loop identification of a state space model and their use in Model Predictive Control nonlinear processes, such as the Fluidized Catalytic Cracking process. The effective monitoring of multivariate process is examined through the use of statistical charts obtained by the use of Principal Component Analysis (PMC). Static and dynamic charts account for the cross and auto-correlation of the substantial number of variables measured on-line. Centralized and de-centralized chart also aim in isolating the source of process disturbances so that they can be eliminated. Even though significant progress has been made during the last decade, the challenges for the next ten years are substantial. Present progress is strongly influenced by the economical benefits industry is deriving from the use of these advanced techniques. Future progress will be further catalyzed from the harmonious collaboration of University and Industrial researchers.

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