• Title/Summary/Keyword: Precision Transmission

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Development of a Optimal Design Program for the Helical Gear on Vehicle Transmission (자동차 트랜스미션용 헬리컬 기어의 최적 설계 프로그램 개발)

  • Shim, Jae-Yong;Kwak, Jae-Seob;Song, Ji-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.11
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    • pp.88-93
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    • 2000
  • Recently the gear design focuses on the optimal design to extract the design factors from the vehicle transmission that is required to equip the powerful, speedy and silent characteristics. In this study, we had determined modules($m_n$) and face widths (b) to sustain strengths of contact and bending. The pressure angle ($\alpha$) and the helix angle ($\beta$) also had been obtained from the constraint of a contact ratio ($\varepsilon) on helical gears. Through the optimal design algorithm suggested in this study, the design factors were calculated on vehicle transmission gears and those determined factors were able to firm a suitability of the design.

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Three-Dimensional Measurements of the Specular Components by Using Direct Phase-Measuring Transmission Deflectometry

  • Na, Silin;Shin, Sanghoon;Kim, Doocheol;Yu, Younghun
    • New Physics: Sae Mulli
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    • v.68 no.11
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    • pp.1275-1280
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    • 2018
  • We demonstrated transmission direct phase-measuring deflectometry (DPMD) with a specular phase object having discontinuous surfaces by using two displays and a two-dimensional array detector for display and by recording the distorted fringe patterns. Three-dimensional (3D) information was obtained by calculating the height map directly from the phase information. We developed a mathematical model of the phase-height relationship in transmission DPMD. Unlike normal transmission deflectometry, this method supports height measurement directly from the phase. Compared with other 3D measurement techniques such as interferometry, this method has the advantages of being inexpensive and easy to implement.

No-backlash characteristics analysis of a cycloidal ball planetary transmission under axial pre-tightening

  • Yang, Ronggang;Wang, Naige;Xiang, Jiawei
    • Structural Engineering and Mechanics
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    • v.81 no.4
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    • pp.481-492
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    • 2022
  • Cycloidal ball planetary transmission (CBPT) has many applications as precision reducer, such as precision machinery and automation drive systems etc. The traditional analytical model of CBPT cannot accurately describe the change of the normal force of meshing points, and thus cannot describe the precise transmission process of meshing pairs. In the paper, a method for deriving the normal force equation is put forward by using the non-linear relationship between force and deformation in elastic mechanics. The two-point contact analytical models of all the meshing pairs are established to obtain the micro-displacement analytical model of CBPT under axial pre-tightening. Then, the non-real-time two-point contact analytical models of all the meshing pairs are further constructed to obtain the normal force expression to determine the critical compression coefficients. Experimental investigations are performed to verify the analytical model using the critical compression coefficients.

Dynamic System Analysis of Machine Tool Spindles with Magnet Coupling

  • Kim, Seong-Keol
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.4
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    • pp.87-93
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    • 2002
  • In this study, basic concepts of magnet were introduced, and dynamic characteristics of magnet coupling were explored. Based on these characteristics, it was proposed how to analyze transverse and torsional vibrations of a spindle system with magnet coupling. Proposed theoretical approaches were applied to a precision power transmission system machined for this study, and the transverse and torsional vibrations were simulated. The force on magnet coupling was shown as a form of nonlinear function of the gap and the eccentricity. Also, the form of torque transmitted by magnet coupling was considered as a sinusoidal function. Main spindle connected to a coupling of a follower part was assumed to be a rigid body. Nonlinear partial differential equation was derived to be as a function of angular displacement. By using the equation, torsional vibration analysis of a spindle system with magnet coupling was performed. Free and forced vibration analyses of a spindle system with magnetic coupling were explored by using FEM.

A Study on the Development of Gear Transmission Error Measurement System and Verification (기어 전달오차 계측 시스템 개발 및 검증에 관한 연구)

  • Moon, Seok-Pyo;Lee, Ju-Yeon;Moon, Sang-Gon;Kim, Su-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.12
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    • pp.136-144
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    • 2021
  • The purpose of this study was to develop and verify a precision transmission error measurement system for a gear pair. The transmission error measurement system of the gear pair was developed as a measurement unit, signal processing unit, and signal analysis unit. The angular displacement for calculating the transmission error of the gear pair was measured using an encoder. The signal amplification, interpolation, and transmission error calculation of the measured angular displacement were conducted using a field-programmable gate array (FPGA) and a real-time processor. A high-pass filter (HPF) was applied to the calculated transmission error from the real-time processor. The transmission error measurement test was conducted using a gearbox, including the master gear pair. The same test was repeated three times in the clockwise and counterclockwise directions, respectively, according to the load conditions (0 - 200 N·m). The results of the gear transmission error tests showed similar tendencies, thereby confirming the stability of the system. The measured transmission error was verified by comparing it with the transmission error analyzed using commercial software. The verification showed a slight difference in the transmission error between the methods. In a future study, the measurement and analysis method of the developed precision transmission error measurement system in this study may possibly be used for gear design.

A Study on Noise and Vibration Characteristics of Pipe Structures (파이프 구조물의 소음 및 진동특성 연구)

  • 류봉조;임경빈;이규섭;송영봉;공용식;오부진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.334-337
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    • 2002
  • The paper presents noise and vibration characteristics of three kinds of pipe materials (PVC pipe, cast-iron pipe and newly developed pp pipe). In order to measure structure bone noise, impact force using small balls was applied to earth pipe. It was confirmed that structure bone noise can be reduced by more large damping materials. Also, transmission loss of pipes depending on the frequency ranges was investigated by using sound source through speakers.

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The Experimental Investigation of the Spherical Involute Bevel Gear (구형 인볼루트 베벨기어에 대한 실험적 연구)

  • 정동현;이형우;박노길
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.105-113
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    • 2000
  • For exact spherical involute bevel gear, serveral researchers had developed the mathematical models. The solid models of straight bevel gears are obtained and inspected to avoid interference by computer graphics. Furthermore, A gearbox is assembled by spherical involute bevel gears, which are manufactured by CNC machine. The transmission errors in the tooth mesh are measured by Laser sensor, are compared with the AGMA standard. This gearbox is found to be ranked AGMA Q10(JIS 3)

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A Study of the Clutch Pattern To Improve The Riding Comfort (승차감 향상을 위한 클러치 유압패턴에 관한 연구)

  • 한우성;이승종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.263-266
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    • 2001
  • The performance of the powertrain can be analyzed using dynamic models including transient characteristics, and the equations of motion can also be derived from the dynamic models of the powertrain. In this study, the shift transient characteristics of the vehicle equipped with Ravigneaux type planetary gears automatic transmission has been investigated.

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파워트레인 제어 시뮬레이션을 위한 MATLAB/SIMULINK 상에서의 객체지향 프로그래밍

  • 양경진;최재원;홍금식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.208.1-212
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    • 1997
  • In this paper, a computer simulation tool for evaluting integrated engine/transmission control system using MATLAB/SIMULINK is investigated. Since a modular programming technique based upon the object-oriented programming is used in the paper, the simulation tool developed reduces the burden of model complexity by dividing engine/transmission systems into hierarchical subsystem. Furthermore, it also provides user -friendly, reusable, and upgradable characteristics of the system. The simulation tool could be useful to the automotive engineers who frequently change models and develop new systems in the automotive powertrain and control area.