• Title/Summary/Keyword: Precast concrete deck

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Fatigue Characteristics of Precast Concrete Bridge Decks under Wheel Load Condition (윤하중조건에서의 프리캐스트 콘크리트 바닥판 피로특성)

  • Joo, Bong-Chul;Park, Hung-Seok;Kim, Young-Jin;Song, Jae-Joon
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05a
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    • pp.394-397
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    • 2006
  • For checking fatigue safety and endurance of precast concrete deck and loop joint system in the steel plate girder composite bridge, the test composite bridge model was made for the fatigue experiment by the wheel load machine. The fatigue tests of 1,000,000 cycles were implemented according to wheel load condition of DB24 rear axle of Korea Highway Design Code. From the test results, the loop joint system for the precast deck has a sufficient flexural capacity. Although a little lower longitudinal continuity capacity is evaluated than general sound cast-in-place RC bridge deck, there is no problem about the safety. The overall fatigue level of safety defined by the code is satisfied.

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Flexural Behavior of Continuous Composite Bridges with Precast Concrete Decks

  • Chung, Chul-Hun
    • Journal of the Korea Concrete Institute
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    • v.15 no.4
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    • pp.625-633
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    • 2003
  • For the construction of open-topped steel box girder bridges, prefabricated concrete slab could offer several advantages over cast-in-situ deck including good quality control, fast construction, and elimination of the formwork for concrete slab casting. However, precast decks without reinforcements at transverse joints between precast slabs should be designed to prevent the initiation of cracking at the joints, because the performance of the joint is especially crucial for the integrity of a structural system. Several prestressing methods are available to introduce proper compression at the joints, such as internal tendons, external tendons and support lowering after shear connection. In this paper, experimental results from a continuous composite bridge model with precast decks are presented. Internal tendons and external tendons were used to prevent cracking at the joints. Judging from the tests, precast decks in negative moment regions have the whole contribution to the flexural stiffness of composite section under service loads if appropriate prestressing is introduced. The validity of the calculation of a cracking load fur serviceability was presented by comparing an observed cracking load and the calculated value. Flexural behavior of the continuous composite beam with external prestressing before and after cracking was discussed by using the deflection and strain data.

A Study on the Fabricated Concrete Deck Bridges (상판 조립식 교량 구조 개발에 관한 연구)

  • Goo, Min-Se;Chung, Ran;Kim, Gung-Hwan;Shin, Dong-Gi
    • Proceedings of the Korea Concrete Institute Conference
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    • 1992.04a
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    • pp.137-142
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    • 1992
  • The purpose of this study is to develop a new structural system for precast deck plate bridge. In order to investigate load distribution and composite effects by connecting diaphragms and precast deck plate to main girder with shear keys, computer analysis with F.E.M S/W package program ADINA was carried out. As results of analysis, the following could be concluded : -The distance between diaphragms with6m is suficient for crossing load distribution effects. -The composite effects by connection deck plate to main girder with shear key is reasonable. -The gap between deck plate and main girder under given load is negligible.

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Evaluation on Structural Performance of Precast Bridge Deck Joint using HSFRC (고강도 강섬유보강콘크리트를 적용한 프리캐스트 바닥판 이음부의 구조성능 평가)

  • Lee, Han-Joo;Chung, Chul-Hun;Shin, Dong-Ho;Park, Se-Jin;Kim, In-Gyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.6
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    • pp.196-205
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    • 2017
  • In precast deck system, structural performance and serviceability are mostly determined by the connection methods between the precast decks. This study proposes precast deck system with asymmetric ribbed connection details using High Strength Fiber Reinforced Concrete(HSFRC) with filler. To verify the proposed method, the flexural performance experiment was carried out with variation of joint cross section type and splice rebar details. From the test results, regardless of joint details, spliced tensile rebars of specimens were deformed to yielding strain level. Also, all types of specimens resulted in sufficient flexural performance. These test results show that the minimum lap splice length specified in current Korea Highway Bridge Design Code is conservative for precast deck joint using HSFRC. Therefore, splice details can be simplified and joint width can be reduced by using HSFRC with filler between the precast decks, and the proposed precast deck systems can be applied to the connection part of precast decks effectively.

Development of Short-span Precast Concrete Panels for Railway Bridge (철도교용 단지간 프리캐스트 콘크리트패널의 개발)

  • Seol, Dae-Ho;Lee, Kyoung-Chan;Kim, Ki-Hyun;Youn, Seok-Goo
    • Journal of the Korea Concrete Institute
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    • v.28 no.5
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    • pp.545-553
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    • 2016
  • This paper presents experimental static test results of the precast concrete panels developed for short-span concrete bridge deck form. Different from LB-DECK, concrete rib attached to the bottom surface of concrete panel, and Top-bar is not used at the top surface of concrete panel. Number of concrete ribs and cross-section details of concrete rib are determined from the analytical results of parametric study considering the span length and the thickness of concrete bridge decks. Shear rebars are installed at the top surface of concrete panel for composite action between precast concrete panel and cast-in-place concrete. In order to evaluate the safety and the serviceability of the developed short-span concrete panel subjected to design load, static load test is conducted. Three test panels with span length of 1.6m are fabricated, and during the load test displacements, strains and cracks of test panels are measured and final failure modes are investigated. Serviceability of the test panels is evaluated based on the results of displacements, cracking load, and crack width at the design load level. Safety is also evaluated based on the comparison of the ultimate strength and the factored design load of test panels. Based on the test results, it is confirmed the short-span precast concrete panel satisfies the serviceability and safety regulated in design codes. In addition, the range of span length of concrete bridge decks for the short-span concrete panel is discussed.

Micro-Cracks Control of LB-DECK Using Polymer Cement Concrete (폴리머 시멘트 콘크리트를 이용한 LB-DECK의 미소균열 제어)

  • Lho, Byeong-Cheol;Choi, Jong-Yun;Cho, Gyu-Dae;Choi, Jong-Gwon
    • Journal of the Korea Concrete Institute
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    • v.24 no.2
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    • pp.103-109
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    • 2012
  • Micro-cracks with a width less than 0.1 mm in precast concrete panels do not cause structural problem, but they can cause problems in long term durability and concrete surfaces aesthetic, requiring additional repair costs. In this paper, polymer cement concrete is used to increase flexural tensile strength and to prevent micro-cracks due to construction loads on LB-DECK panels. Using 5% polymer-cement ratio, the panel crack moment is increased by improving flexural tensile strength and controlling visible micro-cracks during construction stage of LB-DECK.

Shear Stiffness of Shear connections in Full-Depth Precast Concrete Deck Bridge (프리캐스트 바닥판 교량 전단연결부의 전단강성)

  • Shim, Chang Su;Chung, Chul Hun;Kim, Chul Young;Chang, Sung Pil
    • Journal of Korean Society of Steel Construction
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    • v.10 no.4 s.37
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    • pp.749-758
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    • 1998
  • The evaluation of shear stiffness of shear connection in composite bridges with CIP concrete deck is analysed. Shear stiffness of shear connection in full-depth precast concrete deck bridges is obtained from experiments. 3-dimensional finite element analyses of push-out specimen are carried out to investigate the effects of characteristics of filling material strength in shear connection on shear stiffness and local stress distribution. The load-slip relations obtained from the analyses are compared with those of experiments. The equation of initial shear stiffness of shear connection in precast concrete deck bridge is proposed. Linear analyses are performed to evaluate the effects of the shank diameter of shear connector and the strength of mortar on the characteristics of deterioration and failure load obtained by the failure criterions of each material. The failure loads are estimated and compared with test results.

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Influence of post-pouring joint on long-term performance of steel-concrete composite beam

  • Huang, Dunwen;Wei, Jun;Liu, Xiaochun;Zhang, Shizhuo;Chen, Tao
    • Steel and Composite Structures
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    • v.28 no.1
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    • pp.39-49
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    • 2018
  • The concrete bridge decks are usually precast and in-situ assembled with steel girders with post-pouring joint in the construction practice of super-wide steel-concrete composite beam. But the difference of concrete age between the precast slabs and the post-pouring joint has been not yet considered for the long-term performance analysis of this kind composite beam. A simply supported precast-assembled T-shaped beam was taken as an example to analyze the long-term performance of steel-concrete composite beam with post-pouring joint. Based on the deformation coordination conditions of the old-new concrete deck and steel girder, a theoretical model for the long-term behavior of precast-assembled composite beam is proposed in this paper according to age-adjusted effective modulus method. Then, the feasibility of the proposed model is verified by the available test data from the Gilbert's composite beams. Parametric studies were preformed to evaluate the influences of the cross-sectional area ratio of the post-pouring joint to the whole bridge deck, as well as the difference of concrete age between the precast slabs and the post-pouring joint, on the long-term performance of the composite beam. The results indicate that the traditional method without considering the age difference would seriously underestimate the effect of creep and shrinkage of concrete bridge decks. The concrete age difference between the precast slabs and the post-pouring joint should be demonstrated for the life cycle design and long-term performance analysis of precast-assembled steel-concrete composite beams.

Design of Shear connection in Full-Depth Precast Concrete Deck Bridge (프리캐스트 콘크리트 바닥판 교량의 전단연결부 설계)

  • Chang, Sung Pil;Shim, Chang Su;Kim, Jong Hee;Kim, Young Jin
    • Journal of Korean Society of Steel Construction
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    • v.10 no.4 s.37
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    • pp.759-767
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    • 1998
  • Full-depth precast concrete deck bridge has shear pockets for shear connectors that give composite action with steel girder. Strength and shear stiffness of shear connection that is needed to design shear connectors in case that shear pockets are filled with nonshrink mortar are investigated. In case that simple span full-depth precast concrete deck bridge is designed by allowable stress design, distribution of shear connector is suggested and details of precast panel that is placed on the support are proposed. Appropriate distribution of shear connectors in strength design and fatigue design is investigated through parameter analyses using partial interaction theory. The effects of nonshrink mortar strength is studied using the results of experiments and analyses and adequate strength is proposed.

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Research on the Application of Precast Deck to Continuous Bridges (프리캐스트 바닥판의 연속교 적용에 관한 연구)

  • 정철헌;심창수;윤석구;정운용
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.573-578
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    • 2001
  • In order to apply a precast deck to continuous composite bridges, several experiments and analytical studies were performed. Design criterion for crack prevention should be such that it does not permit tension at the joint to occur when the service loads are applied. Details of the shear pocket for studs and material properties of filler in the pocket and the joint are very important considerations in design and construction. Combination of longitudinal prestressing methods, internal tendon and prestressing after shear connection, should be used for prevention of cracking in continuous precast deck bridges. Design guides for the determination of prestressing force are suggested.

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