• Title/Summary/Keyword: Power converter

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Analysis and Design of a Multi-resonant Converter with a Wide Output Voltage Range for EV Charger Applications

  • Sun, Wenjin;Jin, Xiang;Zhang, Li;Hu, Haibing;Xing, Yan
    • Journal of Power Electronics
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    • v.17 no.4
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    • pp.849-859
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    • 2017
  • This paper illustrates the analysis and design of a multi-resonant converter applied to an electric vehicle (EV) charger. Thanks to the notch resonant characteristic, the multi-resonant converter achieve soft switching and operate with a narrowed switching frequency range even with a wide output voltage range. These advantages make it suitable for battery charging applications. With two more resonant elements, the design of the chosen converter is more complex than the conventional LLC resonant converter. However, there is not a distinct design outline for the multi-resonant converters in existing articles. According to the analysis in this paper, the normalized notch frequency $f_{r2n}$ and the second series resonant frequency $f_{r3n}$ are more sensitive to the notch capacitor ratio q than the notch inductor ratio k. Then resonant capacitors should be well-designed before the other resonant elements. The peak gain of the converter depends mainly on the magnetizing inductor ratio $L_n$ and the normalized load Q. And it requires a smaller $L_n$ and Q to provide a sufficient voltage gain $M_{max}$ at ($V_{o\_max}$, $P_{o\_max}$). However, the primary current increases with $(L_nQ)^{-1}$, and results in a low efficiency. Then a detailed design procedure for the multi-resonant converter has been provided. A 3.3kW prototype with an output voltage range of 50V to 500V dc and a peak efficiency of 97.3 % is built to verify the design and effectiveness of the converter.

Transient Performance of a Hybrid Electric Vehicle with Multiple Input DC-DC Converter

  • Nashed, Maged N.F.
    • Journal of Power Electronics
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    • v.3 no.4
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    • pp.230-238
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    • 2003
  • Electric vehicles (EV) demands for greater acceleration, performance and vehicle range in pure electric vehicles plus mandated requirements to further reduce emissions in hybrid electric vehicles (HEV) increase the appeal for combined on-board energy storage systems and generators. And the power electronics plays an important role in providing an interface between fuel cells (FC) and loads. This paper deals with a multiple input DC-DC power converter devoted to combine the power flowing of multi-source on energy systems. The multi-source is composed of (i) FC system as a prime power demands, (ii) super capacitor banks as energy storage devices for high and intense power demands, (iii) superconducting magnetic energy storage system (SMES), (iv) multiple input DC-DC power converter and (v) a three phase inverter-fed permanent magnet synchronous motor as a drive. In this system, It is used super capacitor banks and superconducting magnetic energy replaces from the battery system. The modeling and transient performance simulation is effective for reducing transient influence caused by sudden charge of effective load. The main purpose of power electronic converters is to convert the DC power output from the fuel cell and other to a suitable AC voltage, which can be connected to electric loads directly (PMSM). The fuel cell and other output is connected to the DC-DC converter, which regulates the DC link voltage.

Development of the High Power Battery Charging System for Portable Energy Banks (이동식 에너지 뱅크용 대용량 배터리 충전 시스템의 개발)

  • Kim, Soo-Yeon;Kim, Dong-Ok;Lee, Jung-Hwan;Park, Sung-Jun
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.4_2
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    • pp.491-499
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    • 2021
  • Batteries are widely used for energy storage, such as ESS(Energy Storage System), electric vehicles, electric aircraft, and electric powered ships. Among them, a submarine uses a high power battery for an energy storage. When the battery of a submarine is discharged, a diesel generator generates AC power, and then AC/DC power converter change AC power to DC power for charging the battery. Therefore, in order to lower the current capacity of the diesel generator, it is necessary to use an AC/DC converter with a high input power factor. And, a power converter with a large power capacity must have high stability because it can lead to a major accident when a failure occurs. However, the control algorithm using the traditional PI controller is difficult to satisfy stability and dynamic characteristics. In this paper, we design the high power AC/DC converter with high input power factor for battery charging systems. And, we propose a stable control algorithm. The validity of the proposed method is verified through simulation and experiments.

A ZVS Resonant Converter with Balanced Flying Capacitors

  • Lin, Bor-Ren;Chen, Zih-Yong
    • Journal of Power Electronics
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    • v.15 no.5
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    • pp.1190-1199
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    • 2015
  • This paper presents a new resonant converter to achieve the soft switching of power devices. Two full-bridge converters are connected in series to clamp the voltage stress of power switches at Vin/2. Thus, power MOSFETs with a 500V voltage rating can be used for 800V input voltage applications. Two flying capacitors are connected on the AC side of the two full-bridge converters to automatically balance the two split input capacitor voltages in every switching cycle. Two resonant tanks are used in the proposed converter to share the load current and to reduce the current stress of the passive and active components. If the switching frequency is less than the series resonant frequency of the resonant tanks, the power MOSFETs can be turned on under zero voltage switching, and the rectifier diodes can be turned off under zero current switching. The switching losses on the power MOSFETs are reduced and the reverse recovery loss is improved. Experiments with a 1.5kW prototype are provided to demonstrate the performance of the proposed converter.

A Simple Structure of Zero-Voltage Switching (ZVS) and Zero-Current Switching (ZCS) Buck Converter with Coupled Inductor

  • Wei, Xinxin;Luo, Ciyong;Nan, Hang;Wang, Yinghao
    • Journal of Power Electronics
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    • v.15 no.6
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    • pp.1480-1488
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    • 2015
  • In this paper, a revolutionary buck converter is proposed with soft-switching technology, which is realized by a coupled inductor. Both zero-voltage switching (ZVS) of main switch and zero-current switching (ZCS) of freewheeling diode are achieved at turn on and turn off without using any auxiliary circuits by the resonance between the parasitic capacitor and the coupled inductor. Furthermore, the peak voltages of the main switch and the peak current of the freewheeling diode are significantly reduced by the coupled inductor. As a result, the proposed converter has the advantages of simple circuit, convenient control, low consumption and so on. The detailed operation principles and steady-state analysis of the proposed ZVS-ZCS buck converter are presented, and detailed power loss analysis and some simulation results are also included. Finally, experimental results based on a 200-W prototype are provided to verify the theory and design of the proposed converter.

Modeling and Feedback Control of LLC Resonant Converters at High Switching Frequency

  • Park, Hwa-Pyeong;Jung, Jee-Hoon
    • Journal of Power Electronics
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    • v.16 no.3
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    • pp.849-860
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    • 2016
  • The high-switching-frequency operation of power converters can achieve high power density through size reduction of passive components, such as capacitors, inductors, and transformers. However, a small-output capacitor that has small capacitance and low effective series resistance changes the small-signal model of the converter power stage. Such a capacitor can make the converter unstable by increasing the crossover frequency in the transfer function of the small-signal model. In this paper, the design and implementation of a high-frequency LLC resonant converter are presented to verify the power density enhancement achieved by decreasing the size of passive components. The effect of small output capacitance is analyzed for stability by using a proper small-signal model of the LLC resonant converter. Finally, proper design methods of a feedback compensator are proposed to obtain a sufficient phase margin in the Bode plot of the loop gain of the converter for stable operation at 500 kHz switching frequency. A theoretical approach using MATLAB, a simulation approach using PSIM, and experimental results are presented to show the validity of the proposed analysis and design methods with 100 and 500 kHz prototype converters.

New ZVZCT Bidirectional DC-DC Converter Using Coupled Inductors

  • Qian, Wei;Zhang, Xi;Li, Zhe;Jin, Wenqiang;Wiedemann, Jochen
    • Journal of Power Electronics
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    • v.19 no.1
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    • pp.11-23
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    • 2019
  • In this study, a novel zero voltage zero current transition (ZVZCT) bidirectional DC-DC converter is proposed by employing coupled inductors. This converter can turn the main switch on at ZVZCT and it can turn it off with zero voltage switching (ZVS) for both the boost and buck modes. These characteristics are obtained by using a simple auxiliary sub-circuit regardless of the power flow direction. In the boost mode, the auxiliary switch achieves zero current switching (ZCS) turn-on and ZVS turn off. Due to the coupling inductors, this converter can make further efficiency improvements because the resonant energy in the capacitor or inductor can be transferred to the load. The main diode operates with ZVT turn-on and ZCS turn-off in the boost mode. For the buck mode, there is a releasing circuit to conduct the currents generated by the magnetic flux leakage to the output. The auxiliary switch turns on with ZCS and it turns off with ZVT. The main diode also turns on with ZVT and turns off with ZCS. The design method and operation principles of the converter are discussed. A 500 W experimental prototype has been built and verified by experimental results.

Design and Efficiency Analysis 48V-12V Converter using Gate Driver Integrated GaN Module (게이트 드라이버가 집적된 GaN 모듈을 이용한 48V-12V 컨버터의 설계 및 효율 분석)

  • Kim, Jongwan;Choe, Jung-Muk;Alabdrabalnabi, Yousef;Lai, Jih-Sheng Jason
    • The Transactions of the Korean Institute of Power Electronics
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    • v.24 no.3
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    • pp.201-206
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    • 2019
  • This study presents the design and experimental result of a GaN-based DC-DC converter with an integrated gate driver. The GaN device is attractive to power electronic applications due to its superior device performance. However, the switching loss of a GaN-based power converter is susceptible to the common source inductance, and converter efficiency is severely degraded with a large loop inductance. The objective of this study is to achieve high-efficiency power conversion and the highest power density using a multiphase integrated half-bridge GaN solution with minimized loop inductance. Before designing the converter, several GaN and Si devices were compared and loss analysis was conducted. Moreover, the impact of common source inductance from layout parasitic inductance was carefully investigated. Experimental test was conducted in buck mode operation at 48 -12 V, and results showed a peak efficiency of 97.8%.

Hybrid ZVS Converter with a Wide ZVS Range and a Low Circulating Current

  • Lin, Bor-Ren;Chen, Jia-Sheng
    • Journal of Power Electronics
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    • v.15 no.3
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    • pp.652-659
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    • 2015
  • This paper presents a new hybrid soft switching dc-dc converter with a low circulating current and high circuit efficiency. The proposed hybrid converter includes two sub-converters sharing two power switches. One is a three-level PWM converter and the other is a LLC converter. The LLC converter and the three-level converter share the lagging-leg switches and extend the zero-voltage switching (ZVS) range of the lagging-leg switches from nearly zero to full load since the LLC converter can be operated at fsw (switching frequency) $\approx$ fr (series resonant frequency). A passive snubber is used on the secondary side of the three-level converter to decrease the circulating current on the primary side, especially at high input voltage and full load conditions. Thus, the conduction losses due to the circulating current are reduced. The output sides of the two converters are connected in series. Energy can be transferred from the input voltage to the output load within the whole switching period. Finally, the effectiveness of the proposed converter is verified by experiments with a 1.44kW prototype circuit.

Improved Single-Stage AC-DC LED-Drive Flyback Converter using the Transformer-Coupled Lossless Snubber

  • Jeong, Gang-Youl;Kwon, Su-Han
    • Journal of Electrical Engineering and Technology
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    • v.11 no.3
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    • pp.644-652
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    • 2016
  • This paper presents an improved single-stage ac-dc LED-drive flyback converter using the transformer-coupled lossless (TCL) snubber. The proposed converter is derived from the integration of a full-bridge diode rectifier and a conventional flyback converter with a simple TCL snubber. The TCL snubber circuit is composed of only two diodes, a capacitor, and a transformer-coupled auxiliary winding. The TCL snubber limits the surge voltage of the switch and regenerates the energy stored in the leakage inductance of the transformer. Also, the switch of the proposed converter is turned on at a minimum voltage using a formed resonant circuit. Thus, the proposed converter achieves high efficiency. The proposed converter utilizes only one general power factor correction (PFC) control IC as its controller and performs both PFC and output power regulation, simultaneously. Therefore, the proposed converter provides a simple structure and an economic implementation and achieves a high power factor without the need for any separate PFC circuit. In this paper, the operational principle of the proposed converter is explained in detail and the design guideline of the proposed converter is briefly shown. Experimental results for a 40-W prototype are shown to validate the performance of the proposed converter.