• Polymer(Korea)
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• v.38 no.6
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• pp.708-713
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• 2014

Most plastics products are being produced by injection molding process. However, mold shrinkage is inevitable in injection molding process and it deteriorates dimensional quality through deflections and warpages. Mold shrinkage depends upon the material property of resin as well as injection molding condition. In this study, material property of resin has been predicted for glass fiber reinforced polycarbonate to control the warpage, and computer simulation of injection molding has been performed using predicted property. It was observed that the deflection of part decreased by the glass fiber reinforced resin. In order to verify the validity of this method and confidence of results, experiments of injection molding were performed. The results of experiments and computer simulations showed good agreement in their tendency of deflections. Consequently, it was concluded that the method of designing the material property of resin conducted in this study can be utilized to control the dimensional accuracy of injection molded products.

• Polymer(Korea)
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• v.35 no.6
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• pp.537-542
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• 2011

Fracture behaviors of polycarbonate (PC)/polyestrercarbonate (PEC) blends and their miscibility have been examined to find out the mechanism of ductilie-brittle transition of fracture behavior which would be a main governing factor on the thickness sensitivity of impact strength of PC. $T_g$ measurement showed that PEC with a carbonate content higher than 30 mol% was miscible with PC. In the notched Izod impact test of PC, ductile-brittle transition occurred in the range of 4 to 5 mm thickness. The impact strength of miscible PC/PEC5 blends ductile-fractured in the thin specimens decreased with increasing PEC5 content, which was in accordance with the decrease of elongation at break in tensile test. In the brittle fracture of the thick specimens, the impact strength was well correlated with the plastic zone size in the vicinity of the notch tip.

• Macromolecular Research
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• v.17 no.11
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• pp.863-869
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• 2009

The effect of a multiwalled carbon nanotube (MWCNT) dispersion on the electrical, morphological and rheological properties of polycarbonate (PC)/MWCNT composites was investigated, with and without pretreating the MWCNTs with hydrogen peroxide oxidation and lyophilization. The resulting PC/treated MWCNT composites showed higher electrical conductivity than the PC/untreated MWCNT composites. The morphological behavior indicated the treated composites to have greater dispersion of MWCNTs in the PC matrix. In addition, the electromagnetic interference shielding efficiency (EMI SE) of the treated composites was higher than that of the untreated ones. Rheological studies of the composites showed that the complex viscosity of the treated composites was higher than the untreated ones due to increased dispersion of the MWCNTs in the PC matrix, which is consistent with the electrical conductivity, EMI SE and morphological studies of the treated composites. The latter results suggested that the increased electrical conductivity and EMI SE of the treated composites were mainly due to the increased dispersion of MWCNTs in the PC matrix.

• Polymer(Korea)
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• v.32 no.5
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• pp.483-488
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• 2008

The effect of methylene chloride/1,3-dioxolane co-solvent on the crystallization in the optical polycarbonate film was investigated. Increasing 1,3-dioxolane content in co-solvent resulted in the crystallization due to the lowering of solvent evaporation rate during film drying process. The crystallization in PC film could be minimized by either controlling of solvent composition and increasing solvent drying temperature. It was found that the surface roughness of solution casting PC film was affected by both crystallization and solvent evaporation rate. This morphological effect by alternative solvent is ascribed to a large decrease in light transmissivity on the optical PC film.

• Journal of Adhesion and Interface
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• v.22 no.2
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• pp.39-46
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• 2021

Waterborne polyurethanes (WPU) was synthesized using polyester polyol and polycarbonate polyol containing 3-Methyl-1,5-pentanediol (MPD) in a branched structure. To compare physical properties, WPUs were synthesized using polyester polyol obtained from 1,4-butanediol (BD) and adipic acid and polycarbonate polyol obtained from 1,6-hexane diol (HD)/ 1,4-butanediol (BD). This study investigated the effect of polyol molecular structure (molecular structure in soft segments) on the physical properties of WPUs. In the case of WPUs synthesized using polyols containing MPD, 100% modulus and tensile strength were lower than that without MPD, and elongation was higher. The transparency of WPU films with MPD were slightly better than WPU films without MPD.

• The Journal of Korean Academy of Prosthodontics
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• v.48 no.1
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• pp.48-54
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• 2010

Purpose: The objective of this study was to evaluate and compare the accuracy of impression body taking by the closed and the open tray impression technique with 3 types of impression tray. Individual tray, metal stock tray and polycarbonate tray were used. Materials and methods: Nine closed tray impressions were taken by individual tray, metal stock tray and polycarbonate stock tray, respectively with polyether impression material. 9 open tray impressions were also acquired by same manner. Precision analysis on the master models was performed by attaching the reference frameworks with alternate single screws and measuring the vertical fit discrepancy of respective analogues in working cast with a stereo microscope. Data were analyzed by 1 way ANOVA and independent t-test. Results: The average fit accuracy of impression bodies was calculated. With the closed tray impression technique, there were significant statistical differences in vertical fit discrepancy according to the types of tray. The individual tray group showed the lowest value and the polycarbonate stock tray group represented the highest. With the open tray impression technique, there was no significant difference in vertical fit discrepancy. Significant statistical difference in vertical fit discrepancy was found between the open and the closed impression technique with the polycarbonate stock tray. Conclusion: From the results above, more precise impressions could be acquired by the rigid individual tray compared with the polycarbonate stock tray. It was hard to get consistent accuracy impressions by the closed tray impression technique with polycarbonate stock trays.

• Polymer(Korea)
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• v.31 no.4
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• pp.283-288
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• 2007

Polymer blends containing poly(acrylonitrile-butadiene-styrene) (ABS) and polycarbonate(PC) (70/30, wt%) with compatibilizer were prepared using twin screw extruder. Compatibilizers were prepared by reactive extrusion with the ABS, maleic anhydride(MAH) and dicumyl peroxide(DCP) using twin screw extruder In the ABS/PC (70/30) blends, tensile strength did not change significantly, but increased from 52.25 to 55.03 MPa when the ABS-g-MAH was added in the amount of 5 phr. From the results of rheological properties, storage modulus of the ABS/PC/ABS-g-MAH blends at low frequencies showed lager value than that of the ABS/PC(70/30) blend. From the results of the morphological properties of the ABS/PC(70/30) blend, it was observed that the drop size of the PC ranged from 1.2 to $1.5\;{\mu}m$ and did not change significantly with the addition of the ABS-g-MAH($1{\sim}10\;phr$). From the results of the storage modulus, complex viscosity, and tensile strength of the ABS/PC (70/30) blends, it is found that the ABS-g-MAH is an effective compatibilizer in the ABS/PC (70/30) blends when the ABS-g-MAH is added in the amount of 5 phr.

• Polymer(Korea)
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• v.26 no.2
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• pp.237-244
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• 2002

Mechanical properties, flow characteristics and chemical resistance of polycarbonate (PC)/polybutylene terephthalate (PBT) /impact modifier (IM) blends were investigated over the various composition ranges of PC and PBT. Mechanical properties of the PC/PBT/IM blends for different IMs, butadiene based IM and butyl acrylate based IM, were studied for various compositions of the IMs. Impact strength at low temperature was also observed. For the study of chemical resistance of the PC/PBT/IM blends, the blonds were dipped in organic solvent, thinner, and then variations of mechanical properties were analyzed. Tensile and flexural strengths were increased linearly and heat distortion temperature (HDT) also increased as PC content in the blends increased. Impact strength increased drastically as PC content increased up to 50 wt% and stayed stable value. Flowability decreased as PC content increased. Impact strengths of the blend were various for different IMs. Butyl acrylate based IM showed slightly higher impact strength than butadiene based IM for the temperature above $0^{\circ}C$. However, butadiene based IM showed remarkably higher impact strength than butyl acrylate based IM for the temperature below $0^{\circ}C$. Through the experiment of chemical resistance it was observed that tensile and flexural strengths decreased, and impact strength increased as PC content in the blends increased. PC in the blend would become mild and ductile when it contacted with organic solvent. Thus the impact strength increased while tensile and flexural strength decreased.

• Journal of the Korean Chemical Society
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• v.26 no.1
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• pp.36-42
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• 1982

Filters were evaluated to use in the collection of ammonia and ammonium salts in the atmosphere. Ammonia from standard gas generator was collected on a glass fiber filter impregnated with a mixture of 3% boric acid and 25% glycerin. The collection efficiency by the impregnated filter was 96.4${\pm}$2.15% in pH control method and 97.4${\pm}$1.06% in the atmosphere for five measurements, respectively. Adsorption and desorption of gaseous ammonia were compared using three commercially available filters; glass fiber, quartz fiber and polycarbonate filters. Both glass and quartz fiber filters indicated some loss of ammonium salts and adsorption of ammonia, respectively. However, polycarbonate filter was found to be satisfactory for the collection of ammonium salts in the atmosphere. The minimum measurable concentration of ammonia was 0.83ppb (ca. 0.63${\mu}g$/$m^3$) by spectrophotometry of the indophenol method for the sample collected by 47mm${\phi}$ filter(20l/min, 60min). The sensitivity of the present method is about 20 folds higher than that of conventional method of bubbler collection followed by spectrophotometry, so that this method makes it possible to measure thevariation of ammoniacal concentrations in the atmosphere for a short time period of about 60 min.

• Journal of Adhesion and Interface
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• v.2 no.2
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• pp.20-27
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• 2001

Recently polycarbonate material has been utilized as windows in aircraft, buildings, and optical lens. However, while polycarbonate has excellent optical transparency, impact strength and many beneficial mechanical properties, it possesses poor abrasion resistance and weatherability. Then, there is a need for developing optically clear, anti-abrasive and weather resistant hard coating agents for polycarbonate. In this study, N-triethoxy silyl propyl quinine urethane(TESPQU) was synthesized with quinine and 3-isocyanato propyl triethoxy silane(3-IPTES). In order to introduce optically active silane in the main siloxane network, TESPQU was co-hydrolysed and co-condensed with methyl triethoxy silane(MTES) under acidic conditions. Polycarbonate sheets were coated with silica coating agents by the sol-gel method, and their abrasion resistance, ability of UV absorption and weatherability were evaluated. Coating agents containing hydroxybenzophenone as a UV absorber were also prepared to compare weatherability with TESPQU containing coating agent. TESPQU containing coating agent had good weatherability in accelerated QUV test.