• Title/Summary/Keyword: Pneumatic Type

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A Dual Vacuum Wafer Prealigner and a Multiple Level Structure (2단 진공 웨이퍼 정렬장치 및 다층 구조 설계)

  • Kim, H.T.;Choi, M.S.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.8 no.3
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    • pp.14-20
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    • 2011
  • This study aims at aligning multiple wafers to reduce wafer handling time in wafer processes. We designed a multilevel structure for a prealigner which can handle multiple wafer simultaneously in a system. The system consists of gripping parts, kinematic parts, vacuum chucks, pneumatic units, hall sensors and a DSP controller. Aligning procedure has two steps: mechanical gripping and notch finding. In the first step, a wafer is aligned in XY directions using 4-point mechanical contact. The rotational error can be found by detecting a signal in a notch using hall sensors. A dual prealigner was designed for 300mm wafers and constructed for a performance test. The accuracy was monitored by checking the movement of a notch in a machine vision. The result shows that the dual prealigner has enough performance as commercial products.

Optimal Design of Solenoid Actuator Using Empirical Coefficient and Optimization Technique (최적화 기법을 사용한 직류 솔레노이드 액츄에이터의 설계변수 결정)

  • Sung, Baek-Ju;Lee, Eun-Woong;Lee, Jae-Gyu
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.689-690
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    • 2006
  • The development method of a pneumatic solenoid actuator which is used as key components in automobile and aircraft industry is described. For the optimal design of solenoid actuator, we applied the general electromagnetic theory and empirical knowledge. By using the governing equation for the solenoid actuator based on the electromagnetic theory and empirical coefficient, and constrained of optimization technique, we proposed the optimal design technique of low consumption type DC solenoid actuator. The design results of the DC 24V, 0.5W solenoid actuator were presented.

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Precision Screw Driver utilizing a Bellows (벨로우즈방식의 정 밀 나사 체결기)

  • 정규원;오의진
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.53-59
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    • 2001
  • A screw driver is widely used in assembling machine parts or electronic products such as the printed circuit board with a housing. As the parts to be assembled becomes small and precise, the higher precision of the controlling screw driver torque is required. However, because the operator controls the fastening torque based on experience, it must be inexact and the setting procedure will be time consuming job. Thus the screw driver which can exactly control the fastening torque is developed utilizing a bellows in this paper. The bellows is expanded by the inner air pressure and contracted by the spring operation. The bellows type driver is composed of a clutch mechanism with two solenoid valves and a pressure sensor. Those valves are controlled using the detected bellows pressure by the sensor. When the pressure reaches the setting value, the exit solenoid valve is opened to release the air pressure from the bellows so as not to deliver further torque. Through a series of experiments, the performance is examined and verified.

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A Study on the High Precision Tape Feeding Device with Cam-slider Mechanism (정밀이송을 위한 캠-슬라이더 메커니즘 구조의 테이프 피더에 관한 연구)

  • Jeon Byung-Cheo;Cho Myeong-Woo;Kang Sung-Min;Lee Soo-Jin;Choi Jin-Hwa
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.4 s.181
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    • pp.132-138
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    • 2006
  • A tape feeder is an important part to supply a micro chip such as 1005 and 0603 components in SMT process. Traditional sprocket wheel type feeder has several problems such as backlash and indexing errors, low compatibility and confidence. However, it is very difficult to solve such problems due to the inevitable fraction defectives of sprocket wheel. Thus, the object of this works is to develop a linear type high precision tape feeding system using cam-slider mechanism. The proposed cam-slider mechanism is composed of several links and a plate, pneumatic actuator is used to generate linear motion. The proposed mechanism has distinct advantages over the conventional mechanism. It has reduced feeding errors, long lift-cycle, and slim width. As a result, the developed tape feeder using cam-slider mechanism shows special characteristics far high precision feeding for chip-mounters.

Hydrodynamic Interaction Analysis of Floating Multi-body System

  • Kim, Young-Bok;Kim, Moo-Hyun;Kim, Yong-Yook;Kim, Young-Hun
    • International Journal of Ocean System Engineering
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    • v.1 no.4
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    • pp.198-204
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    • 2011
  • Recently, several problems have occurred in the space, infra-structure, and facility of the contiguity of existing harbors due to the trend of enlarged container vessels. In this regard, the Mobile Harbor has been proposed conceptually in this study as an effective solution for these problems. The concept is that of a transfer loader that transfers containers from a large container ship to the harbor on land, and is a catamaran type floating barge. The catamaran-type vessel is well known for its advantage in maneuverability, resistance, and effectiveness for working on board. For the safe and effective operation of the two floating bodies (a container ship and the mobile harbor in the near sea detached from the quay), robot arms, novel crane systems, and pneumatic fenders are specially devised with an additional mooring facility or DP (dynamic positioning) system. In this study, this concept is to be verified through comparison and simulation studies under various environmental conditions. It is shown that the proposed concept is in general feasible but there are several areas for further investigation and improvement.

A Possible diagnostic method of cable system using SI-PD measurement (충격파-부분방전(SI-PD) 시험방법을 이용한 케이블 진단에 관한 기초 연구)

  • Kim, J.T.;Koo, J.Y.;Jang, E.;Cho, Y.O.;Kim, S.J.;Song, I.K.;Kim, J.Y.
    • Proceedings of the KIEE Conference
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    • 1996.07c
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    • pp.1774-1777
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    • 1996
  • In this paper, applicability of SI-PD(switching impulse - partial discharge) testing method was put on an attempt as a newly proposed diagnostic method for the underground distribution power cable system in Korea. For this purpose, SI-PD testing equipment was designed, and tests were performed using artificial needle-type defects integrated into the 22.9 kV CN/CV cables in drder to prove its reliability. As a result, arc noises, generated from spark gap, were considerably decreased by use of a pneumatic switch immersed into oil, and artificial needle-type defects were well detected with impulse voltage level under $2U_0$. These results imply that it is likely possible to apply SI-PD measurement method as a the nondistructive test for the 22.9 kV CN/CV cable system in Korea.

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The Microfluidic Device using Viscosity Deviation of Magnetic Fluids Due to Temperature Changes (자성유체의 온도에 따른 점성 변화를 이용한 미소 유체 소자)

  • Choi, Bum-Kyoo;Oh, Jae-Geun;Ahn, Jeong-Jae
    • Journal of Sensor Science and Technology
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    • v.13 no.6
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    • pp.473-478
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    • 2004
  • This study focused on the charateristic of magnetic fluids, the viscosity deviation of magnetic fluids due to temperature changes, and fabrication of a 'purely' liquid type microvalve. The viscosity of magnetic fluids decreases sharply during increasing of temperature. The viscosity of magnetic fluids is rated 1,000 cP at the room temperature and 25 cP when the temperature reaches $100^{\circ}C$. Briefly, it is remarkable that the fluid flow can be controlled by the temperature and this characteristic can be adopted to the microfluidics as a microvalve. The fabrication of a liquid type microvalve is more easy than solid state microvalves and which can increase an efficiency of the controlability with respect to the thermo-pneumatic micropump which is studied broadly for many years. When the magnetic fluid used as a sealant for high level sealing, the pressure leakage is less than solid state microvalve. The experimental results show that the pressure drop in microchannel, filled with the magnetic fluid, is significant in the temperature range of $20^{\circ}C{\sim}50^{\circ}C$ and this result explains why the use of magnetic fluids is possible as a microvalve searcher uses this characteristics. Well known thermo-pnumatic.

One-Touch Type Immunosenging Lab-on-a-chip for Portable Point-of-care System (휴대용 POC 시스템을 위한 원터치형 면역 센싱 랩온어칩)

  • Park, Sin-Wook;Kang, Tae-Ho;Lee, Jun-Hwang;Yoon, Hyun-C.;Yang, Sang-Sik
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.8
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    • pp.1424-1429
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    • 2007
  • This paper presents a simple and reliable one-touch type multi-immunosensing lab-on-a-chip (LOC) detecting antibodies as multi-disease markers using electrochemical method suitable for a portable point-of-care system (POCS). The multi-stacked LOC consists of a PDMS space layer for liquids loading, a PDMS valve layer with 50 im in height for the membrane, a PDMS channel layer for the fluid paths, and a glass layer for multi electrodes. For the disposable immunoassay which needs sequential flow control of sample and buffer liquids according to the designed strategies, reliable and easy-controlled on-chip operation mechanisms without any electric power are necessary. The driving forces of sequential liquids transfer are the capillary attraction force and the pneumatic pressure generated by air bladder push. These passive fluid transport mechanisms are suitable for single-use LOC module. Prior to the application of detection of the antibody as a disease marker, the model experiments were performed with anti-DNP antibody and anti-biotin antibody as target analytes. The flow test results demonstrate that we can control the fluid flow easily by using the capillary stop valve and the PDMS check valves. By the model tests, we confirmed that the proposed LOC is easily applicable to the bioanalytic immunosensors using bioelectrocatalysis.

Fabrication and Experiment of Pneumatic Steel Plate Chamfering Machine and Sensor System for Active Control of Chamfering (면취 공정의 능동 제어를 위한 공압식 자동 강재 면취기와 센서 시스템의 제작 및 실험)

  • Na, Yeong-min;Lee, Hyun-seok;Kim, Min-hyo;Park, Jong-kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.80-86
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    • 2020
  • With the exception of welding activities, it is forbidden to use electricity in shipyards, owing to safety concerns such as the possibility of fire, explosions, and short circuits. In this paper, an automatic chamfering machine using pneumatics is proposed for use in such environments. Customers specify their requirements and the machine derives the corresponding theoretical design conditions. The proposed machine was used to perform 3D modeling, and its suitability and performance were confirmed via cutting experiments of the manufactured device. Two types of sensors may be used in this system: contact and non-contact. In the case of the contact type, an end-stop switch that can recognize the end of the material is installed, and when the machine reaches the end of the material, the end-stop switch is operated to cut off the air pressure. In the non-contact type, four sensors were used: photonic, ultrasonic, metal detection, and encoder. The use of the four sensors was repeated 30 times, and the average error determined. Thus, the optimum sensor was identified.

Investigation of expanding-folding absorbers with functionally graded thickness under axial loading and optimization of crushing parameters

  • Chunwei, Zhang;Limeng, Zhu;Farayi, Musharavati;Afrasyab, Khan;Tamer A., Sebaey
    • Steel and Composite Structures
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    • v.45 no.6
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    • pp.775-796
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    • 2022
  • In this study, a new type of energy absorbers with a functionally graded thickness is investigated, these type of absorbers absorb energy through expanding-folding processes. The expanding-folding absorbers are composed of two sections: a thin-walled aluminum matrix and a thin-walled steel mandrel. Previous studies have shown higher efficiency of the mentioned absorbers compared to the conventional ones. In this study, the effect of thickness which has been functionally-graded on the aluminum matrix (in which expansion occurs) was investigated. To this end, initial functions were considered for the matrix thickness, which was ascending/descending along the axis. The study was done experimentally and numerically. Comparing the experimental data with the numerical results showed high consistency between the numerical and experimental results. In the final section of this study, the best energy absorber functionally graded thickness was introduced by optimization using a third-order genetic algorithm. The optimization results showed that by choosing a minimum thickness of 1.6 mm and the exponential coefficient of 3.25, the most optimal condition can be obtained for descending thickness absorbers.