• Title/Summary/Keyword: Pipe material

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A Study on Optimal Design of Polymer Extruder Dies by CFD (CFD를 이용한 고분자 압출기 Dies 최적설계에 관한 연구)

  • Kim, Jea-Yoel;Choi, Jin-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.585-589
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    • 2009
  • Extruder is divided to greatly three part at extrusion process. First, by hopper(Hopper) second, barrel(Barrel) with Screw that is point of extruder and third that is raw material supply wealth extrusion into dies(DIES) Part that decide shape of do product greatly divide. Hopper is role that distribute in raw material supply wealth (Feeding zone) of Screw preserving raw material in state of high quality how at extrusion process, and make distributed raw material as Screw in barrel rotates and 3 stage and inflicting heat and pressure raw material melting(Melting) state. And raw material of melting state Screw's measuring stoker(Metering zone) whereabouts anaphora do and product is completed through pipe channel of dies. Dies that is the most important as Screw in extrusion is part that is last part of melting state process of raw material and causes huge effect in quality of product. If more than design of dies happens, manufacture itself of dies is hard, but there are a lot of amount of losses accordingly. In this research, make pipe channel that raw material of melting state flows in dies can present dies basic design method through flow analysis of ideal pipe channel using CFdesign.

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A Study on Process Management Method of Offshore Plant Piping Material (해양플랜트 배관재 공정관리 방법에 관한 연구)

  • Park, JungGoo;Woo, JongHun
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.2
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    • pp.124-135
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    • 2018
  • In order to secure manufacturing competitiveness of offshore plants, piping process is one of the most important processes. This study is about the design of management system for piping materials manufacturing of the offshore plant. As a result of the study, we analyzed the system and algorithms needed for the processing of piping material products and designed the structure of the entire management system. We conducted a process analysis of the design, manufacturing and installation processes. And also we proposed a system structure to improve the various problems that have come out. We also proposed an algorithm to determine the delivery order of the pipe spools, and proposed a raw material management system for the manufacturing of the pipe spools. And we designed a manufacturing process management system to manage the risk of pipe materials delivery. And finally we proposed a data structure for the installation process management system. The data structures and algorithms were actually implemented, and applied the actual process data to verify the effect of the system.

Design and Manufacture of CFRP Pipe for Bicycle Frame (자전거 프레임용 CFRP 파이프 설계제작)

  • 이범성
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.6
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    • pp.130-137
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    • 2003
  • The pipe of CFRP for bicycle frame is designed and made for light weight of bicycle and then its suitability to bicycle frame is verified by comparing the other material i.e. steel, Cr-Mo steel, Al alloy pipe for bicycle frame. The pipe of CFRP is laminated to [0/$\pm$45]$_T$ and made by tape winding method and then its degree of light weight is evaluated by comparing the other pipes which is made by steel etc.

Characteristics of Community-Level Physiological Profile (CLPP) of Biofilm Microorganisms Formed on Different Drinking Water Distribution Pipe Materials (수도관 재질에 따른 생물막 형성 미생물의 Community-Level Physiological Profile(CLPP) 특성)

  • Park, Se-Keun;Lee, Hyun-dong;Kim, Yeong-Kwan
    • Journal of Korean Society of Water and Wastewater
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    • v.20 no.3
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    • pp.431-441
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    • 2006
  • This study investigated the physiological characteristics of biofilm microorganisms formed onto the different drinking water distribution pipe surfaces. The simulated drinking water distribution pipe system which had several PVC, STS 304, and GS coupons was operated at flow velocity of 0.08 m/sec (Re 1,950) and 0.28 m/sec (Re 7,300), respectively. At velocity of 0.08 m/sec, the number of viable heterotrophic bacteria in the biofilm over the 3 months of operation averaged $3.3{\times}10^4$, $8.7{\times}10^4$, and $7.2{\times}10^3CFU/cm^2$ for PVC, STS, and GS surfaces, respectively. The number of attached heterotrophic bacteria averaged $1.4{\times}10^3$, $5.6{\times}10^2$, and $6.5{\times}10^2CFU/cm^2$ on PVC, STS, and GS surfaces at the system with relatively high flow velocity of 0.28m/sec. The changes of physiological profile of biofilm-forming microorganisms were characterized by community-level assay that utilized the Biolog GN microplates. Biofilms that formed on different pipe surfaces displayed distinctive patterns of community-level physiological profile (CLPP), which reflected the metabolic preference for different carbon sources and/or the utilization of these carbon sources to varying degrees. The CLPP patterns have shown that the metabolic potential of a biofilm community was different depending on the pipe material. The effect of the pipe material was also characterized differently by operation condition such as flow rate. At flow velocity of 0.08 m/sec, the metabolic potential of biofilm microorganisms on GS surface showed lower levels than PVC and STS biofilms. For biofilms on pipe material surfaces exposed to water flowing at 0.28 m/sec, the metabolic potential was in order of PVC>GS>STS. Generally, the levels of the bacterial biofilm's metabolic potentials were shown to be notably higher on pipe surfaces exposed to water at 0.08 m/sec when compared to those on pipe surfaces exposed to water at 0.28 m/sec.

Estimation of Plastic Bending Moment of Offshore Pipelines (해저관로의 대변형 굽힘에 의한 소성 모멘트 추정)

  • 이종현;최한석;이승건
    • Journal of Ocean Engineering and Technology
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    • v.17 no.2
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    • pp.21-26
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    • 2003
  • The reel-lay method of submarine pipelines a continuous string of pipe coiled onto a reel. Assembly of this pipe that is string is accomplished onshore by welding, and nondestructive testing is carried out prior to coiling the pipe. The total length of pipes on the reel depends on the reel and pipe diameters. Pipeline installation is accomplished by uncoiling, straightening the pipe, and laying out the pipe string onto the seabed as the barge moves forward. Installation associated with coiling and uncoiling is related to the bending moment and strain relationship of the pipeline, A highgrade pipe material is required when the reel-lay method is used. This paper is concerned with the highly plastic bending moment of the pipeline, including the effect of ovality. Moment calculation in the pipe is accomplished by the numerical method, including the variable ovalities during the plastic bending of the pipe string. The new calculation method of the high plastic bending moment was applied to the reel-lay method.

Rating of Noise Emission by Plumbing system in Bathroom (화장실 배수관에 따른 배수소음 평가)

  • 정진연;이성호;정갑철
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.923-927
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    • 2003
  • The aim of this study is to investigate the characteristics and quantity of the noise reduction by pipe material, wrapped pipe with glass wool and installed pipe height The characteristics of noise emission from drain-pipes is as follows. The noise reduction pipe in PVC can reduce noise levels in 7-10㏈ and the cast-iron pipe can reduce in 14㏈compared with the normal PVC pipe. In these days, the glass wool was used for preventing the burst and the noise reduction. But the glass wool for wrapping pipe is not effective to the noise reduction. The characteristics of noise emission from various installed pipe height were measured As the ceiling space of the remodeled building was raised, the noise level was troubled by increasing of the vertical pipe length.

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Development of Composite Fly Ash Pipe (비회 운송용 유리섬유 복합관 개발)

  • Jeong, Gyu-Sang;Won, Sam-Yong;Moon, Jin-Sung
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.33-36
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    • 2007
  • The majority of fly ash pipes in thermal power stations use steel pipes. This makes frequent replacement inevitable due to severe abrasion near the hot and curved section of pipes. Recently, there have been efforts to prevent this abrasion with lining techniques using ceramic or basalt on the inner wall of the pipe. This study uses composite and anti-wear material to maximize the anti-abrasion effects on the hot section of the pipe. The thickness of the abrasion layer was determined by the abrasion ratio of material found through the experiment; the thickness of the reinforcement layer was determined by micromechanics. Experiments were conducted on epoxy resins to test for heat and abrasion. Anti-abrasion test using particle impingement was intended to recreate realistic conditions when abrasion occurs within the hot section of an actual pipe. This study analyzes the abrasion ratio obtained from both the specimen experiment and from on-site measurement and provides evidence that a combination of composites and anti-wear agent can be used to create a fly ash pipe that is lower in costs and higher in quality than what is used currently.

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Forming Characteristics of the Forward and Backward Tube Extrusion Using Pipe (중공축 소재를 이용한 전후방 복합압출의 성형 특성)

  • Kim S. H.;Lee H. Y.
    • Transactions of Materials Processing
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    • v.14 no.9 s.81
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    • pp.772-778
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    • 2005
  • This paper is concerned with the analysis of material flow characteristics of combined tube extrusion using pipe. The analysis in this paper concentrated on the evaluation of the design parameters for deformation patterns of tube forming, load characteristics, extruded length, and die pressure. The design factors such as punch nose radius, die corner radius, friction factor, and punch face angle are involved in the simulation. The combined tube extrusion is analyzed by using a commercial finite element code. This simulation makes use of pipe material and punch geometry on the basis of punch geometry recommended by International Cold Forging Group. Deformation patterns and its characteristics in combined forward and backward tube extrusion process were analyzed for forming loads with primary parameters, which are various punch nose radius relative to backward tube thickness. The results from the simulation show the flow modes of pipe workpiece and the die pressure at the contact surface between pipe workpiece and punch. The specific backward tube thickness and punch nose radius have an effect on extruded length in combined extrusion. The combined one step forward and backward extrusion is compared with the two step extrusion fer forming load and die pressure.

Validation of a Local Failure Criteria Using the Results of Wall-Thinned Pipe Failure Tests (감육배관 손상시험 결과를 이용한 국부손상기준 검증)

  • Kim, Jin-Weon;Lee, Sung-Ho;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.12
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    • pp.1393-1400
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    • 2009
  • The objective of this study is to validate local failure criteria, which were proposed based on the notched-bar specimen tests combining with finite element (FE) simulations, using the results of real-scale pipe failure tests. This study conducted burst test using wall-thinned pipe specimens, which were made of 4 inch Sch.80 ASTM A106 Gr.B carbon steel pipe, under simple internal pressure at ambient temperature and performed associated FE simulations. Failure pressures were estimated by applying the failure criteria to the results of FE simulations and were compared with experimental failure pressures. It showed that the local stress based criterion, given as true ultimate tensile stress of material, accurately estimated the failure pressure of wall-thinned pipe specimens. However, the local strain based criterion, which is fracture strain of material as a function of stress tri-axiality, could not predict the failure pressure. It was confirmed that the local stress based criterion is reliably applicable to estimation of failure pressure of local wall-thinned piping components.

Research of Corrosion Growth Degree According in Liquid Environment of Waterworks and Sewer Piping Material (상·하수 배관재의 수 환경에서 부식진전도 연구)

  • Park, Kyeong-Dong;Ki, Woo-Tae;Yu, Hyeong-Ju;Kim, Dong-Uk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.4
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    • pp.33-40
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    • 2006
  • The quality of the supply water which is supplied to consumer is not the thing of water after filtrating but the thing of water from faucet through pipe. As a result, heavy metals and microorganism, that is the major materials, which cause the distrust of the supply water is generated by supply process. Especially, the heavy metal is generated by the corrosion of waterworks. Besides, rupture by corrosion of pipe becomes the factor of supply water's pollution in waterworks and the factor of pollution of the soil and environment in drain pipe. Therefore, this research examined the weight reduction electric potential measure to measure the corrosion degree of piping materials after testing the corrosion of piping materials(Copper Pipe, Galvanized Steel Pipe, Stainless Steel Pipe) which is generally used at the moment in various corrosion environments(subterranean water, supply water, 3.5% NaCl, 3.5% $HNO_3$). And let me show basic design data about problem occurrence such as leakage water, rust water, inside and outside corrosion from this.

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