• Title/Summary/Keyword: Pipe Joint

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A Study on the Failure Characteristics about Metropolitan Pipelines in Korea (국내(國內) 대도시(大都市) 수도관(水道管)의 파손특성(破損特性)에 관한 연구(硏究))

  • Lee, Hyun-Dong;An, Youn-Joo
    • Journal of Korean Society of Water and Wastewater
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    • v.10 no.1
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    • pp.96-111
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    • 1996
  • The failure of water pipelines is progressed by several compound factors and the collection and analysis of data about pipeline failure are inevitable for effective pipeline rehabilitation. Data analysis of pipeline failure was already performed in USA and Europe. Based on such phenomena, failure characteristics about metropolitan pipelines in Korea were analyzed: The conclusions of this study are as followings. 1. The failure cause of pipelines can be classified into natural cause and artificial cause. Artificial cause is 32% of total causes, so artificial failure as several constructions happens frequently in Korea. Although the failure by old pipe is greatest of any other causes m classtfied cause, failure cause is not classified in detail now. 2. The damaged part of pipelines is affected by cities, distribution system inventory, bedding conditions, and so on. In this study, the failure of pipeline body(67%) is greater than the failure of pipeline joint(33%) in natural failure. 3. In regard to pipe materials, failure rate of DCIP(0.8456), PEP(0.7288), and GSP(0.6643) is greater than that of CIP(0.3985) and CWSP(0.2348). 4. Usually, faIlure rate is increased in proportion to diameter of pipeline. In this study, CIP, DCIP, and CWSP have clear trends. But the trends of PEP is reverse, the case of GSP, HP is obscure due to data shortage. 5. There are no direct relationships between burial age and failure rate of pipelines. 6. Annual breaks and winter(Nov.~Feb.) breaks of pipelines are investigated. As a result, WInter breaks to annual breaks of CIP is 51.3%(Seoul), 51.1%(Taegu),38.7%(Pusan). This phenomena have direct correlation with average winter temp. of cities.

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Schemes to enhance the integrity of P91 steel reheat steam pipe of a high-temperature thermal plant (고온 화력 P91강 재열증기배관의 건전성 제고 방안)

  • Lee, Hyeong-Yeon;Lee, Jewhan;Choi, Hyun-Sun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.1
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    • pp.74-83
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    • 2020
  • A number of so-called 'Type IV' cracking was reported to occur at the welded joints of the P91 steel or P92 steel reheat steam piping systems in Korean supercritical thermal power plants. The reheat steam piping systems are subjected to severe thermal and pressure loading conditions of coolant higher than 570℃ and 4MPa, respectively. In this study, piping analyses and design evaluations were conducted for the piping system of a specific thermal plant in Korea and suggestions were made how structural integrity could be improved so that type IV cracks at the welded joints could be prevented. Integrity evaluations were conducted as per ASME B31.1 code with implicit consideration of creep effects which was used in original design of the piping system and as per nuclear-grade RCC-MRx code with explicit consideration of creep effects. Comparisons were made between the evaluation results from the two design rules. Another approach with modification or reduction of the redundant supports in the piping systems was investigated as a tool to mitigate thermal stresses which should essentially contribute to prevention of Type IV cracking without major modification of the existing piping systems. In addition, a post weld heat treatment method and repair weld method which could improve integrity of the welded joint of P91 steel were investigated.

Studies on the Improvement of Butt Welding Characteristic of Polyethylene Pipes (PE 이중벽관의 맞대기 융착 용접 강도 향상에 관한 연구)

  • An, Ju-Seon;Lee, Kyng-Won;Kim, Jae-Sung;Lee, Bo-Young
    • Journal of Welding and Joining
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    • v.29 no.1
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    • pp.85-89
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    • 2011
  • Waste water is disposed to sewage disposal plant by underground PE double wall pipes. Various processes have been introduced to join PE pipes, but most of these methods have many disadvantages such as costs, lack of reliability and difficulties in joining, etc. Recently butt welding has been paid much attention to joint PE pipes as this process has many advantages such as cost, safety and reliability. In this study, newly developed heat plate, a patent-pending heat plate with a groove, was used to butt-weld PE double wall pipes with different misalignment gaps to simulate real underground conditions, and the butt welding temperature of PE pipe was determined by thermal analysis (Thermal Gravimetric Analysis, Differential Scanning Calorimetry and Dynamic Mechanical Analysis). The resulting joining characteristics of double wall pipes were compared with those from a conventional heat plate, in terms of stiffness, flattening and leakage tests. The results from the stiffness and flattening test showed that there were no big differences between the butt-welded joints made from these two plates. From the leakage test, although PE pipes welded with a conventional heat plate did leak below the required test conditions (10 min. at 0.75kgf/cm2), the pipes welded with a patent-pending grooved heat plate did not show any leakage even at a pressure 1.5 times higher than the required conditions. It was noted that by utilizing a grooved heat plate more complete fusion at the pipe joints could be obtained, which in turn induced a high quality joints.

Analysis of Causes of Casualties in Jecheon Sports Center Fire - Focus on Structural Factors of Building and Equipment - (제천 스포츠센터 화재의 다수 사상자 발생원인 분석 - 건물과 설비의 구조적인 요인을 중심으로 -)

  • Lee, Eui-Pyeong
    • Fire Science and Engineering
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    • v.32 no.4
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    • pp.86-94
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    • 2018
  • A sports center fire in Jecheon caused 29 deaths and 40 injuries. This study focused only on the structural factors of the building and equipment to investigate the causes of casualties based on the fire investigation results at the sports center. The structural factors of the building and equipment were a piloti-type parking lot, lack of a fire compartment between the piloti-type parking lot and lobby, lack of an installed sprinkler system, lack of an installed fire door in the main stairs on the $1^{st}$ floor, lack of an installed fire water tank on the rooftop, an installed pocket fire door in the main entrance on the $2^{nd}$ floor, poor fire compartments in an EPS space and a pipe pit and on each floor, a leak in the joint of a drain pipe, plywood installed in the hoistway of the freight elevator and interior wall, illegal remodeling of a closed rooftop structure, which cannot discharge smoke and heat, installed styrofoam insulation in the inside of the parking lot ceiling, an installed tempered glass window, which cannot be opened in the ladies bathroom on the $2^{nd}$ floor, and a finished dryvit exterior wall.

Shear strength behaviors of grouts under the blasting induced vibrations

  • Sagong, Myung;Choi, Il Yoon;Lee, Jun S.;Cho, Chung-sik
    • Geomechanics and Engineering
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    • v.21 no.2
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    • pp.207-213
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    • 2020
  • Umbrella Arch Method (UAM) often employed in the tunnel construction under poor rock mass conditions in Korea. Insertion of steel pipes at the periphery of the tunnel and infiltration of grouts along the pipes into the rock masses increases tunnel stability. There are two major effects of grouts expected at the tunnel face: 1) increase of face stability by enhancing the frictional resistance of discontinuities and 2) decrease of permeability along the rock masses. Increase of resistance and decrease of permeability requires a certain curing time for the grout. In Korea, we require 24 hours for curing of grout, which means no progress of excavation for 24 hours after infiltration of grouts. This step delays the tunnel construction sequences. To eliminate such inefficiency, we propose MTG (Method for Tunnel construction using Grouting technology), which uses extended length of steel pipes (14 m) compared to conventional pipe roof method (12 m). The merit of MTG is the reduction of curing time. Because of the approximately 2 m extension of the length of steel pipe, blasting can be done after infiltration of grouting. For this paper, we conducted experiments on the shear strength behaviors of grout infilled rock joint with elapsing of curing time and blasting induced vibration. The results show that blasting induced vibration under MTG does not influence the mechanical features of grout material, which indicates no influence on the mechanical behaviors of grout, contributing to the stability of tunnels during excavation. This result indicates that MTG is a cost effective and fast construction method for tunneling in Korea.

Mechanical Properties Evaluation of Gas Tungsten Arc Welding for INCONEL 718 alloy apply to Cryogenic Condition (극저온 환경에 적용되는 INCONEL 718합금의 Gas Tungsten Arc Welding 기계적 특성 평가)

  • Kim, Ki-Hong;Moon, In-Sang;Moon, Il-Yoon;Rhee, Byung-Ho
    • Korean Journal of Materials Research
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    • v.19 no.12
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    • pp.692-698
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    • 2009
  • Inconel 718 alloy has excellent mechanical properties at room temperature, high temperature and cryogenic conditions. UTS of base metal is about 900MPa at room temperature; this is increased up to 1300MPa after heat treatment & aging-hardening. Mechanical properties of Inconel 718 Alloy were similar to those shown in the the results for tensile test; mechanical properties of Inconel 718 alloy's GTAW were similar to those of base metal's properties at room temperature. Mechanical properties at cryogenic conditions were better than those at room temperature. Heat-treated Inconel 718, non- filler metal GTAW on Inconel 718 and GTAW used filler metal on Inconel 718's UTS was 1400MPa at cryogenic condition. As a result, the excellent mechanical properties of Inconel 718 alloy under cryogenic conditions was proved through tensile tests under cryogenic conditions. In addition, weldability of Inconel 718 alloy under cryogenic conditions was superior to that of its base-metal. In this case, UTS of hybrid joint (IS-G) at -100$^{\circ}C$ was 900MPa. Consequently, UTS of Inconel 718 alloy is estimated to increase from -100$^{\circ}C$ to a specific temperature below -100$^{\circ}C$. Therefore, Inconel 718 alloy is considered a pertinent material for the production of Lox Pipe under cryogenic conditions.

Effect of the Member Joint on Structural Performance of an Arch-type Multi-span Greenhouse: A Full-scale Experimental and Numerical Study (부재 접합부가 아치형 연동온실의 구조 성능에 미치는 영향: 실대형 실험적 및 해석적 연구)

  • Choi, Man-kwon;Ryu, Hee-ryong;Cho, Myeong-whan;Yu, In-ho
    • Journal of Bio-Environment Control
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    • v.26 no.4
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    • pp.402-410
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    • 2017
  • The effect of the steel pipe member joint on the design performance of a plastic multi-span greenhouse was analysed through the comparing full-scale experiment and numerical analysis. The design performance of the greenhouse is generally evaluated through numerical analysis, but it is rare to consider the characteristics of the connections or joints of the members. In this study, the effect of the column-gutter beam-rafter-wind break wall joint on the design performance of the whole structure of a plastic multi-span greenhouse was analysed. The numerical results with assuming that the member joint are rigid condition were compared with the full-scale load test results using member joints used in the field. The stiffness of the entire structure was compared using the load-displacement relationship and the change of the load sharing ratio that the main members such as column, rafters, and wind break wall was analysed. The results of the load test were about 40% larger than the numerical result and the member stress was more than twice as large as those of the loaded columns. In order to increase the reliability of the design performance of the greenhouse, it is necessary to develop a numerical analysis model which can consider the characteristics of various joints.

Minimization of Pump Running Cost in the Large-scale Water Supply System (광역상수도 계통의 Pump 운전비용 최소화)

  • Lee, Gwang-Man;Kang, Shin-Uk;Kim, Soo-Myung
    • Journal of Korea Water Resources Association
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    • v.42 no.9
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    • pp.759-771
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    • 2009
  • The electricity cost of pumping system accounts for a large part of the total operating cost for long distance water supply networks. This study presents a method based on dynamic programming for establishing an joint optimal operation of pumps and storages system on a hourly basis. Analysis is taken of the relative efficiencies of the available pumps, the structure of the electricity tariff, the consumer-demand pattern, and the storage characteristics and operational constraints of the pipe. The possible system objectives and constraints are described. An application of the method to the existing Yangju Water Supply System consisted of two pump station and 5 storage pools under the condition of expanding pumping facility in the part of the Capital Area Water Supply System is presented, showing that considerable electricity cost savings are remarkable. The approach was found to be implementable in real system operation and large-scale water supply system design in respect of minimizing life-cycle total cost.

An Experiment Study for S/N Ratio of Bead Geometry for Guaranteeing the Welding Quality in Bellows Weld Joint (벨로우즈 용접부의 품질확보를 위한 비드형상 S/N비에 관한 실험적 연구)

  • Lee, Jong-Pyo;Kim, Ill-Soo;Park, Min-Ho;Jin, Byeong-Ju;Kim, In-Ju;Kim, Ji-Sun
    • Journal of Welding and Joining
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    • v.35 no.2
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    • pp.43-51
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    • 2017
  • The automatic welding systems, have received much attention in recent years, because they are highly suitable not only to increase the quality and productivity, but also to decrease manufacturing time and cost for a given product. Automatic welding work in semiconductor or space industry to be carried out in pipe line and butt joint mostly and plasma arc welding(PAW) is actively applied. To get the desired quality welds in automated welding system is challenging, a mathematical model is needed that has complete control over the relevant process parameters in order to obtain the required mechanical properties. However, In various industries the welding process mathematical model is not fully formulated for the process parameter and on the welding conditions, therefore only partial variables can be predicted. Therefore, this paper investigates the interaction between the welding parameters and mechanical properties for predicting the weld bead geometry by analyzing the S/N ratio.

Erection Capability of Heavy Precast Frames with Metal Plates using Wet Concrete for Tolerance (톨러런스기반 플레이트 접합 장치를 사용한 고중량 RC보의 설치 성능)

  • Hong, Won-Kee;Nguyen, Van Tien;Nguyen, Manh Cuong;Nkundimana, Eric
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.12-13
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    • 2021
  • Methods for the manufacture, erection, and assembly of heavy frame modules were proposed. Interferences among precast members were prevented by using bolted metal plates for dry precast beam-to-column joints during assembly with a clearance for tolerance implementing grouted concrete filler plates instead of metal filler plates. Clearances for tolerances were provided to avoid conflictions among components during erection phases. These gaps were, then, grouted by high-strength mortar. The constructability of new connections of a beam-to-column joint using bolted metal plates for precast structures was examined using a full-scale assembly test in which practical observations indicated that members could be aligned and placed accurately in both horizontal and vertical directions, leading to a fast and convenient assembling. Bolt holes of the endplate were properly aligned using couplers with 30 mm fastened length embedded in the columns. The assembly test demonstrated the erection safety and structural stability of the proposed joints that were without filler plates when they were subjected to heavy loads at the time of their erection. The facile and rapid assembly of precast beam-to-column connections with a 30 mm tolerance was observed. The proposed assembly method is rapid, sustainable, and resilient, replacing the conventional methods of concrete frame construction, offering a connection that can be used in constructing infrastructure, such as buildings and pipe-rack frames.

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