• Title/Summary/Keyword: Pillar design

Search Result 164, Processing Time 0.026 seconds

Optimization of Ingredients for Vacuum Glazing Pillar Using DOE (실험계획법을 이용한 진공유리 Pillar 재료의 혼합비율 최적화)

  • Kim, Jae-Kyung;Jeon, Euy-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.13 no.3
    • /
    • pp.1002-1007
    • /
    • 2012
  • The manufacturing method of the pillar is one of the main process where it is used in vacuum glazing and semi-conductor display field. Pillar can be arranged by screen printing method. However it may unable to spread all pattern of metal mask according to the ingredient of the mixture. In addition, spreaded mixture doesn't maintain the original shape according to the viscosity. In this research, the pillar tried to be arranged through the screen printing by using the inorganic compound of the alumina and silica base. This study suggested a method in which it can decrease the test frequency and design the composition of the vacuum glass pillar by using the mixture design.

Optimization of blank geometry for the stamping process of B-pillar using design of experiments (실험 계획법을 사용한 B-Pillar 성형공정에서 블랭크 형상 최적화)

  • Youn, Hyung-Won;Choi, Yong-seok;Lee, Chang-Whan
    • Design & Manufacturing
    • /
    • v.15 no.2
    • /
    • pp.17-22
    • /
    • 2021
  • The shape of the blank greatly affects the formability and quality of the product after the stamping process. In this study, the geometry of the B-Pillar blank in the stamping process was optimized using design of experiments. The geometry of the blank for the B-pillar was simplified with the two length values and two radius values. The effects of design variables were studied through the Design of experiments. The stamping process of the B-pillar was predicted with the Finite Element Analysis (FEA). The optimized blank geometry was obtained. It results in the reduced maximum equivalent plastic strain. The local necking and the wrinkling did not occurred with the optimized blank geometry.

Technology for Initial Design and Analysis of Vehicle Pillar Structures for Vibration (저진동 차체의 필라 설계 및 최전화 기법)

  • 임홍재;이상범
    • Journal of KSNVE
    • /
    • v.5 no.3
    • /
    • pp.395-402
    • /
    • 1995
  • In general low frequency vibration characteristics like an idleshake is mainly influeced by pillar section properties and joints. So the design technique development of vehicle pillar structures is required to initial design and vehicle development stage. In this paper to develop pillar structure design technique considering low frequency vibration characteristics, strain energy method, design sensitivity analysis method, and design optimization method using commercial finite element analysis program and optimization program are presented.

  • PDF

Reliability-Based Optimal Design of Pillar Sections Considering Fundamental Vibration Modes of Vehicle Body Structure (차체 기본 진동 모드를 고려한 필러 단면의 신뢰성 최적설계)

  • Lee Sang Beom;Yim Hong Jae
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.13 no.6
    • /
    • pp.107-113
    • /
    • 2004
  • This paper presents the pillar section optimization technique considering the reliability of the vehicle body structure consisted of complicated thin-walled panels. The response surface method is utilized to obtain the response surface models that describe the approximate performance functions representing the system characteristics on the section properties of the pillar and on the mass and the natural frequencies of the vehicle B.I.W. The reliability-based design optimization on the pillar sections Is performed and compared with the conventional deterministic optimization. The FORM is applied for the reliability analysis of the vehicle body structure. The developed optimization system is applied to the pillar section design considering the fundamental natural frequencies of passenger car body structure. By applying the proposed RBDO technique, it can be possible to optimize the pillar sections considering the reliability that engineers require.

Optimum Design of a Center-pillar Model with a Simplified Side Impact Analysis (단순 측면충돌해석에 의한 센터필러의 최적설계)

  • Bae GiHyun;Song JungHan;Huh Hoon;Kim SeHo
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.13 no.6
    • /
    • pp.84-92
    • /
    • 2005
  • This paper is concerned with optimum design of a center-pillar assembly induced by the high-speed side impact of the vehicle. In order to simulate deformation behavior of the center-pillar assembly, simplified finite element model of the center-pillar and a moving deformable barrier are developed based on results of the crash analysis of a full vehicle model. In optimization of the deformation shape of the center-pillar, S-shaped deformation is targeted to guarantee reduction of the injury level of a driver dummy in the crash test. Tailor-welded blanks are adopted in the simplified center-pillar model to control the deformation shape of the center-pillar assembly. The thickness of each part which constitutes the simplified model is selected as a design parameter. The thickness of parts which have significant effect on the deformation mechanism are selected as design parameters with sensitivity analysis based on the design of experiment technique. The objective function is constructed so as to minimize the weight and lead to an S-mode deformation shape. The result shows that the simplified model can be utilized effectively for optimum design of the center-pillar members with remarkable saving of computing time.

Optimization of 1-3 Type Piezocomposite Structures Considering Inter-Pillar Vibration Modes (Inter-Pillar 진동 모드를 고려한 1-3형 압전복합체의 구조 최적화)

  • Pyo, Seonghun;Kim, Jinwook;Roh, Yongrae
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
    • /
    • v.26 no.6
    • /
    • pp.434-440
    • /
    • 2013
  • With polymer properties and ceramic volume fraction as design variables, the optimal structure of 1-3 piezocomposites has been determined to maximize the thickness mode electromechanical coupling factor. When the piezocomposite vibrates in a thickness mode, inter-pillar resonant modes are likely to occur between lattice-structured piezoceramic pillars and polymer matrix, which significantly deteriorates the performance of the piezocomposite. In this work, a new method to design the structure of the 1-3 type piezocomposite is proposed to maximize the thickness mode electromechanical coupling factor while preventing the occurrence of the inter-pillar modes. Genetic algorithm was used for the optimal design, and the finite element analysis method was used for the analysis of the inter-pillar mode.

Post-pillars design for safe exploitation at Trepça hard rock mine (Kosovo) based on numerical modeling

  • Ibishi, Gzim;Genis, Melih;Yavuz, Mahmut
    • Geomechanics and Engineering
    • /
    • v.28 no.5
    • /
    • pp.463-475
    • /
    • 2022
  • In the mine exploitation stage; one of the critical issues is the stability assessment of post-pillars. The instability of post-pillars leads to serious safety hazards in mining operations. The focus of this study is to assess the stability of post-pillars in the 130# stope in the central ore body at Trepça hard rock mine by employing both conventional (i.e., critical span curve) and numerical methods (i.e., FLAC3D). Moreover, a new numerical based index (i.e., Pillar Yield Ratio-PYR) was proposed. The aim of PYR index is to determine a border line between stable, potentially unstable, and failure state of post-pillars at a specific mine site. The critical value of pillar width to height ratio is 2.5 for deep production stopes (e.g., > 800 m). Results showed that pillar size, mining height and mining depth significantly have affected the post-pillar stability. The reliability of numerical based index (i.e., PYR) is verified based on empirical underground pillar stability graph developed by Lunder, 1994. The proposed pillar yield ratio index and pillar stability graph can be used as a design tool in new mining areas at Trepça hard rock mine and for other situations with similar geotechnical conditions.

Design of Unsupported Rock Pillars in a Room-and-Pillar Underground Structure by the Tributary Area Method and the Pillar Strength Estimation (지류론과 암주 강도의 추정에 의한 주방식 지하구조의 무지보 암주 설계)

  • Chang, Soo-Ho;Lee, Chulho;Choi, Soon-Wook;Hur, Jinsuk;Hwang, Jedon
    • Tunnel and Underground Space
    • /
    • v.24 no.5
    • /
    • pp.335-343
    • /
    • 2014
  • Room-and-pillar mining method is one of the most popular underground mining method in the world. If the room-and-pillar mining method is able to be adopted in civil works, it would be highly probable to reduce underground construction costs and to expand a underground structure in use. Therefore, this study aims to analyze the design procedure of unsupported rock pillars which are indispensable to ensure the stability of a room-and-pillar underground structure. Parametric studies on their key design parameters are also carried out for 125 different kinds of design conditions. From the study, the width of a rock pillar is found to show a linear relationship with its corresponding safety factor. The safety factor of a unsupported rock pillar decreased drastically like a negative exponential function as the ratio of room width to pillar width increases in the same rock strength condition. Based on the parametric studies, a design chart to simply evaluate the geometric design parameters of a unsupported rock pillar satisfying a design safety factor is also proposed in this study.

A study on conceptual evaluation of structural stability of room-and-pillar underground space (주방식 지하공간의 구조적 안정성 평가개념 정립에 관한 연구)

  • Lee, Chulho;Chang, Soo-Ho;Shin, Hyu-Soung
    • Journal of Korean Tunnelling and Underground Space Association
    • /
    • v.15 no.6
    • /
    • pp.585-597
    • /
    • 2013
  • In this study, in order to evaluate stability of the room-and-pillar underground structure, a series of preliminary numerical analyses were performed. Design concept and procedure of an underground structure for obtaining a space are proposed, which should be different from structural design for the room-and-pillar in mine. With assumed material properties, a series of numerical analyses were performed by varying size ratios of room and pillar and then the failure modes and location at yielding initiation were investigated. From the results, relationship between the ratio of pillar width to the roof span (w/s) and overburden pressure at failure initiation shows a relatively linear relation, and the effect of w/s on structural stability is much more critical than the ratio of pillar width and height (w/H) which is a crucial parameter in design of the room-and-pillar mining. It means that roof tensile failure and shear failure at shoulder and pillar are necessary to be considered together for confirming overall structural stability of the room-and-pillar structure, rather than considering the pillar stability only in mining. Failure modes and location at failure initiation were varied with respect to the ratio of room and pillar widths. Therefore, it is necessary to simultaneously consider stability of both roof span and pillar for design of underground structure by the room-and-pillar method.

Optimum Design of A-Pillar Trim for Occupant Protection (승원 안전을 고려한 승용차 A-Pillar Trim의 최적 설계)

  • 김형곤;강신일
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.9 no.2
    • /
    • pp.99-106
    • /
    • 2001
  • NHTSA has been conducting biomechanical studies to reduce inujuries sustained sustained during automotive collision. Furthermore, NHTSA added the regulation to the FMVSS 201, limiting the equivalent HIC(Head Injury Criterion) value under 1000. In the presont work, a methodology was developed for the optimum design of the A-pillar trim with rib-structures. The design variables for the rib-strucrures were the transverse spacing, the longitudinal spacing, and the thickness. The required sets of the design varibles were decided based on the design of experiments. The head impact simulations were carried out using the LS-DYNA3D, and the HIC(d) values were computed using the resulrs of the head impact simulation. The objective function was constructed using the response surface methed (RSM). When the obtained optimum values were not inside the region of interest, the design proceduers were repeated by changing the region of interest. Finally, an A-pillar trim with rib-structures, which resulred in HIC(d) value under 850 for 15 mph head-trim impact, was developed.

  • PDF