• Title/Summary/Keyword: Percent Defective

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Determination of Wear Limit and the Initial Setting Position of Tool for a Machining Process (절삭공정에서 가공공구의 초기위치와 마모한계 결정)

  • 이도경
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.17 no.31
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    • pp.91-98
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    • 1994
  • Most of machines are physically or chemically degenerated by continuous usage. There- fore, a preventive maintenance is necessary. Producing defects are caused by process shift in mean and variance which are due to three types of degeneration. We develope the function of process variance from the experimental data and determine the optimal tool wear limit and the initial setting position of tool by considering the percent defective cost and the preventive maintenance cost.

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Rectifying Inspection Plan for KS A 3102 with Gamma-Prior Distribution (Gamma-Prior가 고려된 KS A 3102의 수정검사방식(修正檢査方式))

  • Jeong, Yeong-Bae;Hwang, Ui-Cheol
    • Journal of Korean Society for Quality Management
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    • v.15 no.2
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    • pp.55-60
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    • 1987
  • A rectifying inspection plan which assumes a gamma - prior distribution on the lot percent defective is considered. This sampling inspection plan is developed for finite lot sizes with matching OC curves and generated from an initial plan selected from KS A 3102 single sampling by attributes. Comparisons are made with each plan by three examples.

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Monitoring of white striping and wooden breast cases and impacts on quality of breast meat collected from commercial broilers (Gallus gallus)

  • Malila, Yuwares;U-chupaj, Juthawut;Srimarut, Yanee;Chaiwiwattrakul, Premsak;Uengwetwanit, Tanaporn;Arayamethakorn, Sopacha;Punyapornwithaya, Veerasak;Sansamur, Chalutwan;Kirschke, Catherine P.;Huang, Liping;Tepaamorndech, Surapun;Petracci, Massimiliano;Rungrassamee, Wanilada;Visessanguan, Wonnop
    • Asian-Australasian Journal of Animal Sciences
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    • v.31 no.11
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    • pp.1807-1817
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    • 2018
  • Objective: This study aimed at investigating white striping (WS) and wooden breast (WB) cases in breast meat collected from commercial broilers. Methods: A total of 183 breast samples were collected from male Ross 308 broilers slaughtered at the age of 6 weeks (n = 100) and 7 weeks (n = 83). The breasts were subjected to meat defect inspection, meat quality determination and histology evaluation. Results: Of 183, 4 breasts from 6-week-old broilers were classified as non-defective while the others exhibited the WS lesion. Among the 6-week-old birds, the defective samples from the medium size birds (carcass weight ${\leq}2.5kg$) showed mild to moderate WS degree with no altered meat quality. Some of the breasts from the 6-week-old birds with carcass weight above 2.5 kg exhibited WB in accompanied with the WS condition. Besides of a reduction of protein content, increases in collagen matter and pH values in the defective samples (p<0.05), no other impaired quality indices were detected within this group. All 7-week-old broilers yielded carcasses weighing above 2.5 kg and showed abnormal characteristics with progressive severity. The breasts affected with severe WS and WB showed the greatest cook loss, hardness, springiness and chewiness (p<0.05). Development of WB induced significantly increased drip loss in the samples (p<0.05). Histology indicated necrotic events in the defective myofibers. Based on logistic regression, increasing percent breast weight by one unit enhanced the chance of WS and WB development with advanced severity by 50.9% and 61.0%, respectively. Delayed slaughter age from 6 to 7 weeks increased the likelihood of obtaining increased WS severity by 56.3%. Conclusion: Cases of WS and WB defects in Southeast Asia have been revealed. Despite few cases of the severe WS and WB, such abnormal conditions significantly impaired technological properties and nutritional quality of broiler breasts.

Determination of Preliminary Sample Size for the Maximization of Producer's Revenue (생산자의 수입을 최대화하는 예비 검사량 결정)

  • Jeon Yeong-Ho
    • Journal of the military operations research society of Korea
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    • v.11 no.2
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    • pp.64-68
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    • 1985
  • This paper considers the following case: (1) the product is paid by the right price for a lot accepted by a given consumer's acceptance sampling plan, and (2) the product is paid by the discounted price for a lot rejected by this plan. In such a case, the producer's sampling plan need not be the same as that of the consumer's. From the producer's view point, the producer need to determine the preliminary sample size which maximizes his revenue. This paper, therefore, determines an optimal preliminary sample size from the producer's view point. This preliminary sample size is affected by the consumer's acceptance sampling plan, percent defective, preliminary inspection cost and the discount rate of the price.

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Detection of Changes of the Population Fraction Nonconforming in the p Control Chart (p관리도의 불량률의 변화 탐지)

  • Chang, Kyung;yang, Moon-Hee
    • Journal of Korean Society for Quality Management
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    • v.25 no.3
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    • pp.74-85
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    • 1997
  • In this paper we calculate the subgroup size necessary for detecting the change of percent defective with several detection probabilities for orginal population fraction nonconforming p, changed population fraction nonconforming $p^*$, and the ratio k=$p^*$/p in the usage of p control charts. From our calculation we can know the error level of normal a, pp.oximation in detection probability calculation and recommend the subgroup size with lower error levels of normal a, pp.oximation, and then we show the reasonable subgroup size necessary for p, $p^*$, k, and the detection probability of the change of fraction nonconforming in a process. The information that we here show in tables will be useful when p control chart users decide the subgroup size in the p control chart users decide the subgroup size in the p control chart.

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A New Method for Sampling Inspection by Variables under Undesired Measurement Conditions (불확실한 계측 조건하에 변수에 의한 샘플링 검사를 위한 새로운 방법)

  • 김일수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.10a
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    • pp.187-193
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    • 1996
  • This paper presents a new approach to modify the traditional method for sampling inspectionby variables to suit undesired measurement conditions. On the basis of a systematic analysis of the effects of measurement errors on different types of acceptance schemes this paper gives two modified equations for revising the sampling size η and the acceptability constant $textsc{k}$ to form a new acceptance scheme (η'$textsc{k}$) under undesired measurement conditions. It has proved that the new method is suitable to different types of sampling inspection by variables including that for mean value and that for percent defective. The new acceptance scheme based on the proposed technique provides an engineering feasibility to replace the traditional scheme to suit undesired measurement conditions.

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Improvement of Oil Seal Geometry to Improve Durability of Lateral Damper of Electric Multiple Unit (전동차 횡댐퍼 내구성 향상을 위한 오일씰 형상 개선)

  • Kim, Yong Wook;Koo, Jeong Seo
    • Journal of the Korean Society of Safety
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    • v.33 no.4
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    • pp.90-97
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    • 2018
  • As the result(also after it's been carried out the damping force test with 800ea lateral dampers of 50ea trainset from entering heavy maintenance workshop to implement heavy maintenance inspection cycle, there were 86.25%(650ea) which were out of $350kg{\pm}15%$ of the standard value of damping force compared to the reference value. After the implementation of heavy maintenance inspection cycle, it's been examined damping force test with total samples 32ea(samples 8ea per a trainset) from actual running EMU 4ea trainset. As the result, percent defective was 84.4%(27ea), which was a very high level. System. The lateral damper's the failure cause of damping force defective was oil leakage caused by tearing crack of oil seal and foreign material in oil iron 473 ~ 1932 times higher than that of new oil, copper 36 ~ 98 times higher than that of new oil reduced oil amount cycling damping valve. It resulted from the change cause of damping force. In the static analysis on the shape of lateral damper oil seal's the existing and improved product, the stress of the improved product was smaller than that of the existing product. In the fatigue analysis, the existing product showed a low life in the upper area. However, in case of the improved product, it could be confirmed that the destruction did not occur up to the specified 1.0e + 006 cycles and the lifetime was further improved in most areas.

Improvement for Chromaticity Coordinate Quality of Automotive White LED Packages (차량용 백색 LED 패키지의 색 좌표 품질 개선)

  • So, Soon Jin;Jeoung, Choung Woo;Moon, Tae Eul;Kim, Jeong Bin;Hong, Sung Hoon
    • Journal of Korean Society for Quality Management
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    • v.50 no.3
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    • pp.425-440
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    • 2022
  • Purpose: The purpose of this paper is to improve the chromaticity coordinate quality of white LED packages for automobiles that require high quality and reliability. Methods: The project follows the structured methodology of the Six Sigma DMAIC Roadmap, which consists of Define, Measure, Analyze, Improve and Control phases. Results: A CTQ is determined based on COPQ analysis, and a process map and a XY matrix are utilized for selecting process input variables. Three vital Few Xs are identified through data analysis; amount to mix at one time, deviation by head pumps, and deviation by production magazines, and process improvements are performed for each of the three vital Few Xs. Conclusion: The improved process conditions for the three vital Few Xs are applied to the production line, and the results show that the percent defective of chromaticity coordinate has improved from 1.59% to 0.63% and a financial effect of about 50 million won per year is obtained.

A Case Study on the Change of Sampling inspection method for the Small Depth Charge Fuze (소형폭뢰용 수압식 신관의 품질검사방법 전환사례 연구)

  • Jee, Jae-Yong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.10
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    • pp.531-538
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    • 2017
  • In the case of hydraulic pressure type fuse, we accept or reject certain product lots by considering the number of defective products in the operating pressure test. Generally, this procedure, known as 'The inspection by attributes', has been most commonly used in the field of quality assurance of products. However, the method of inspection by attributes suffers because it tests more samples than inspection by variables. Even though the quality of the products has remained stable in the process condition, the same number of samples is required for every lot, which wastes time and money. This paper suggests that the lot acceptance procedure is changed from inspection by attributes to inspection by variables. We can calculate the statistical tolerance percent of defectives and compare this to the Acceptable Quality Level (AQL) in order to save money and time. It is also easier to monitor and control the quality of products by using the process capability index and x-bar charts. In conclusion, the procedure delivers mutual benefit to both the customer and the producer by securing high quality products and reference data.

Oxidation Behavior of $UO_2$ in Air ($UO_2$ 의 공기중 산화거동)

  • You, Gil-Sung;Kim, Keon-Sik;Min, Duck-Kee;Ro, Seung-Gy;Kim, Eun-Ka
    • Nuclear Engineering and Technology
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    • v.27 no.1
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    • pp.67-73
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    • 1995
  • To investigate the storage behavior of the defective LWR spent fuel, air-oxidation tests on non-irradiated and irradiated U $O_2$ were performed. The weight gains of non-irradiated U $O_2$ specimens are characterized by the S-shape curves at 250-40$0^{\circ}C$ temperature range. One hundred percent conversion of U $O_2$ to U$_3$ $O_{8}$ corresponds with about 4% weight increase. The activation energies are 110 kJ/mol above 35$0^{\circ}C$ and 153 kJ/mol below 35$0^{\circ}C$. The irradiated U $O_2$ specimens with about 35 GWD/MTU burnup were oxidized at 300-40$0^{\circ}C$ in air. They show a rapid increase of weight gain at the initial stage and a slow increase at the later stage when compared with non-irradiated U $O_2$. The activation energy under these conditions is 95 kJ/mol. Burnup and aging effects of irradiated U $O_2$ were also investigated at 35$0^{\circ}C$ in air environment, but the specimens appears insensitive to these variables.s.

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