• Title/Summary/Keyword: Paper ash

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Production of Lightweight Aggregates Using Power Plant Reclaimed Ash (발전소 매립회를 이용한 인공경량골재의 제조)

  • Kim, Kang-Duk;Kim, Jung-Hwan;Kim, Yoo-Taek;Kang, Seung-Gu;Lee, Ki-Gang
    • Journal of the Korean Ceramic Society
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    • v.47 no.6
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    • pp.583-589
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    • 2010
  • In this paper, the properties of reclaimed ash(RA) from various domestic thermal power plants(S, D and H) were analyzed, and the possibility of fabricating the artificial lightweight aggregate(ALA) using RA was studied. The chemical compositions of RA are similar to the clay, but it had higher concentrations of alkali earth metal oxides(CaO, MgO) and unburned-carbon. The TCLP(Toxicity Characteristic Leaching Procedure) results showed that the dissolution concentrations of heavy metal ions of RA were below the limitation defined by the enforcement regulation of wastes management law in Korea. The results of IC analysis showed that leaching concentration of $Cl^-$ ion was 124 ppm for RA of HN and ${SO_4}^{2-}$ ion was leached a few hundreds ppm for all RA in this study. The ALAs with various mass ratio of clay to reclaimed ash(RA:Clay = 7:3, 6:4, 5:5, 4:6, 3:7) were sintered with a electric muffle furnace at the temperature of $1050{\sim}1200^{\circ}C$. The specific gravity and water absorption(%) of the sintered ALAs were 1.1~1.8 and 10~30% respectively. The ALA sintered in the rotary kiln at $1125^{\circ}C$ showed a bulk density of 1.7 and water absorption of 15.2%.

Waste Reuse in Sugar Industries

  • Ansari, Abdul Khalique
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.122-131
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    • 2001
  • Pakistan being the 6$^{th}$ largest sugar producer has over 75 sugar mills with annual production capacity of about 2.4 million tons during 1996-97. The contribution of Sindh with 27 sugar mills is recorded over 50% of the total sugar production. The majority of the mills in Pakistan use the Defecation-Remelt-Phosphitation (DRP; 24 mills), Defecation-Remelt-Carbonation (DRC; 21 mills) and Defecation-Remelt Carbonation and Sulphitation (DRCS; 11 mills) process. Seven of the 75 sugar mills in Pakistan also produce industrial alcohol from molasses, a by- product of sugar manufacturing process. These sugar industries also produce fly ash, which have been found to contain unburned carbon and reach as far as four-kilo meter area with the wind direction, threatening the community health of people living around, besides posing other aesthetic problems. The untreated wastewater, in many cases, finds its way to open surface drains causing serious threat to livestock, flora and fauna. One study showed that fly ash emitted from the chimneys contain particle size ranging from 38 ${\mu}{\textrm}{m}$ to 1000 ${\mu}{\textrm}{m}$. About 50 per cent of each fly ash samples were above 300 ${\mu}{\textrm}{m}$ in size and were mostly unburned Carbon particles, which produced 85% weight loss on burning in air atmosphere at 1000${\mu}{\textrm}{m}$. This fly ash (mostly carbon) was the main cause of many health and aesthetic problems in the sugar mill vicinity. The environmental challenge for the local sugar mills is associated with liquid waste gaseous emission and solid waste. This paper discusses various waste recycling technologies and practices in sugar industries of Pakistan. The application of EM technology and Biogas technology has proved very successful in reusing the sugar industry wastewater and mud, which otherwise were going waste.

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A Study on the Quality Properties of Exposed High Fluidity Concrete using Fly Ash and Limestone Powder (플라이애시 및 석회석 미분말을 사용한 고유동 노출 콘크리트의 품질특성에 관한 연구)

  • Choi, Yun-Wang;Oh, Sung-Rok;Kim, Ji-Hoon;Kim, Kyung-Hwan
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.1 no.1
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    • pp.67-75
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    • 2013
  • Recently, the interest is increasing about the exposed concrete, accordingly, exposed concrete is expanding the use. However, concrete structures is difficult to apply the general concrete for exposed concrete, due to complex section and compact reinforcement, increasingly. Therefore, in this paper, for application of high fluidity concrete as exposed concrete, exposed high fluidity concrete using fly ash and lime stone powder was manufactured and observed quality property(fluidity properties, mechanical properties and Surface Properties) of exposed high fluidity concrete. The experiments are based on the OPC and LSP10, was evaluated Impact on the quality of concrete according to mixing ratio of FA(0, 10, 15 and 20). As a result, fluidity properties, mechanical properties and Surface Properties of exposed high fluidity concrete were satisfied to requirement conditions, fluidity and surface finishability was improved depending on mix of fly ash and limestone powder. Through this, we utilize of basic research data for development of high fluidity concrete for exposed concrete.

Isolation of Sorbic Acid from the Mountain Ash Berries (I) (국산(國産) 건조(乾燥)마가목 열매로 부터 Sorbic Acid의 분리(分離)에 관한 연구(硏究) (I))

  • Lee, S.M.;Kim, C.E.;Joe, Y.I.;Tahk, H.K.
    • Korean Journal of Food Science and Technology
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    • v.4 no.1
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    • pp.1-5
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    • 1972
  • This investigation was primarily carried out to establish the optimum conditions for the separation of sorbic acid, as an enzyme inhibitor, from dry mountain ash berries. The berries were crushed to $35{\sim}40\;mesh$, and leached with water to produce a reddish juice, which was concentrated to syrup after evaporation. Parasorbic acid was separated from the syrup by steam distillation in the presence of acid. In this study, the optimum experimental results for separation of parasorbic acid were obtained as follows : (1) the most applicable leaching time of the dry ash berries was about 6 hours at room temperature and less than 4 hours at $40^{\circ}C$ and (2) in steam distillation, after removal of malic acid, addition of 30 ml of sulfuric acid per 50 ml of syrup extracted from 100 g of the ash berries was very adequate. The purity of sorbic acid obtained experimentally through the isomerization technique was qualitatively examined by spectrophotometeric, paper chromatographic, and melting point measurements.

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Evaluation of Engineering Properties in Early-Age Concrete with TDFA (TDFA를 혼입한 초기재령 콘크리트의 공학적 특성 평가)

  • Park, Jae-Sung;Park, Sang-Min;Kim, Hyeok-Jung;Kwon, Seung-Jun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.5
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    • pp.1-8
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    • 2016
  • This paper presents an evaluation of engineering properties in TDFA(Tire Derived Fuel Ash)- based concrete in early age. Concrete containing 0.5 of w/b(water to binder) ratio and 20% of FA(Fly Ash) replacement ratio are prepared, and FA content are replaced with TDFA from 3% to 12% for evaluating the effect of TDFA on fresh and hardened concrete properties. With higher than 6% of TDFA replacement ratio, workability is significantly worsened but it is improved with more SP(Super plasticizer) and AE(Air Entrainer) agent. Concrete with 6~12% of TDFA shows reasonable strength development and better resistance to carbonation and chloride attack in spite of early-aged condition. However concrete with 6% TDFA shows poor resistance to freezing and thawing action due to insufficient air content. If air content and workability are obtained, replacement of TDFA to 12% can be used for concrete with FA.

Structural Capacity of Poles Using Crack Self-healing Concrete (균열자기치유용 콘크리트를 사용한 전주의 구조 성능)

  • Yoo, Sung-Won;Kim, Sang-Jun;Park, Hong-Gi
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.3
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    • pp.222-227
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    • 2018
  • Recently, due to the deterioration and various natural disasters caused by the passage of concrete pole for 20~30 years or more, damage and destruction of the poles have increased the demand for maintenance. In this paper, 10 flexural strength test specimens were fabricated by using crack self - healing concrete of Fly ash, GGBS, CA, etc. The compressive strength of the concrete with slag was found to be excellent, but the concrete with fly ash was slightly below the reference strength. In addition, the crack loadings of the specimens satisfied the criteria of KS F 4304. In the case of the load-deflection and strain relations, the behavior of the fly ash specimens was similar, but in the specimens containing the blast furnace slag, The results showed that a large amount of strain occurred.

An efficient robust cost optimization procedure for rice husk ash concrete mix

  • Moulick, Kalyan K.;Bhattacharjya, Soumya;Ghosh, Saibal K.;Shiuly, Amit
    • Computers and Concrete
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    • v.23 no.6
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    • pp.433-444
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    • 2019
  • As rice husk ash (RHA) is not produced in controlled manufacturing process like cement, its properties vary significantly even within the same lot. In fact, properties of Rice Husk Ash Based Concrete (RHABC) are largely dictated by uncertainty leading to huge deviations from their expected values. This paper proposes a Robust Cost Optimization (RCO) procedure for RHABC, which minimizes such unwanted deviation due to uncertainty and provides guarantee of achieving desired strength and workability with least possible cost. The RCO simultaneously minimizes cost of RHABC production and its deviation considering feasibility of attaining desired strength and workability in presence of uncertainty. RHA related properties have been modeled as uncertain-but-bounded type as associated probability density function is not available. Metamodeling technique is adopted in this work for generating explicit expressions of constraint functions required for formulation of RCO. In doing so, the Moving Least Squares Method is explored in place of conventional Least Square Method (LSM) to ensure accuracy of the RCO. The efficiency by the proposed MLSM based RCO is validated by experimental studies. The error by the LSM and accuracy by the MLSM predictions are clearly envisaged from the test results. The experimental results show good agreement with the proposed MLSM based RCO predicted mix properties. The present RCO procedure yields RHABC mixes which is almost insensitive to uncertainty (i.e., robust solution) with nominal deviation from experimental mean values. At the same time, desired reliability of satisfying the constraints is achieved with marginal increment in cost.

Correlation Analysis between Unit Weight and Thermal Conductivity in Porous Concrete Containing Natural Fine and Bottom Ash Aggregates (바텀애시와 천연 잔골재를 혼입한 다공성 콘크리트의 단위질량과 열전도도의 상관분석)

  • Seung-Tae Jeong;In-Hwan Yang
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.542-551
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    • 2023
  • In this paper, the thermal properties of porous concrete containing natural fine aggregates in bottom ash aggregates were analyzed. In this study, natural fine aggregates were used for bottom ash aggregates to understand the material properties of each aggregate and then used as an aggregate for porous concrete. A porous concrete specimen was manufactured by fixing the water-binder ratio at 0.25 and designating the compaction at 0.5, 1.5, and 2.5 MPa. Unit weight, total void ratio and thermal conductivity test were measured and discussed. As the compaction increased and the mixing ratio of natural fine aggregates increased, the unit weight and thermal conductivity increased, and the total void ratio decreased. In addition, the correlations between unit weight, total void ratio and thermal conductivity of porous concrete with previous experimental data were presented and the correlation coefficient (R2) was also analyzed.

Analysis of Piezoresistive Properties of Cement Composites with Fly Ash and Carbon Nanotubes Using Transformer Algorithm (트랜스포머 알고리즘을 활용한 탄소나노튜브와 플라이애시 혼입 시멘트 복합재료의 압저항 특성 분석)

  • Jonghyeok Kim;Jinho Bang;Haemin Jeon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.36 no.6
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    • pp.415-421
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    • 2023
  • In this study, the piezoresistive properties of cementitious composites enhanced with carbon nanotubes for improved electrical conductivity were analyzed using a deep learning-based transformer algorithm. Experimental execution was performed in parallel for acquisition of training data. Previous studies on mixture design, specimen fabrication, chemical composition analysis, and piezoresistive performance testing are also reviewed in this paper. Notably, specimens in which fly ash substituted 50% of the binder material were fabricated and evaluated in this study, in addition to carbon nanotube-infused specimens, thereby exploring the potential enhancement of piezoresistive characteristics in conductive cementitious materials. The experimental results showed more stable piezoresistive responses in specimens with fly-ash substituted binder. The transformer model was trained using 80% of the gathered data, with the remaining 20% employed for validation. The analytical outcomes were generally consistent with empirical measurements, yielding an average absolute error and root mean square error between 0.069 to 0.074 and 0.124 to 0.132, respectively.

The Role of Charge and Retention in Effective Wet end Management

  • Rantala, T.;Nokelainen J.;Ojala, T;Dr. Taina Sopenlehto
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2000.06a
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    • pp.1-10
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    • 2000
  • The development of paper machines, increasing machine speeds with new, mostly low basis weight and/or high ash content paper grades, as well as the fact that several trends regarding process items have increased the sensitivity of papermaking. At the same time, papermakers are looking for flexibility in the production line. We can say that with all PMs the biggest benefits with the lowest capital spending can be achieved by focusing on improved wet end management. In order to manage wet end chemistry on a paper machine, our goal is to control sub-process through which we can influence the operation of the entire wet end with maximum effect. Key measurements and controls are-white water consistency control which is the most effective way to control retention - charge demand measurement and control which takes care of concentration of the anionic material entering to PM -ash measurements and controls which are deeply related to retention and paper quality This paper presents and concentrates to two of these key controls ; retention and charge. The purpose of charge control is to give the process control the tools to react to changes caused by amount of dissolved and colloida material incoming to wet end system. It is called coagulation or fixing control. Retention control is then taking care of retention aid flow to the process by responding any changes seen in white water consistency. It is called flocculation control. Each of these solutions separately , and even more effectively all together, stabilize the wet end operations and so greatly improve the produced paper quality and machine runnability. Practical results will be presented and they are referring to the latest mill cases. We have developed the first wet end measuring system in the late 1980s and control solutions based on this modern measuring technology were completely updated in 1990s. This paper introduces the principle, operation , and results of our unique wet end analyzers (retention and charge ) which are at the level of automation solutions as a part of paper machine quality control Especially our newest member of the platform , on-line charge analyzer has reached and set new standards to the on-line charge monitoring.