• Title/Summary/Keyword: Open-cell

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Effects of Fabrication Variables and Microstructures on the Compressive Strength of Open Cell Ceramics (개방셀 세라믹스의 압축강도에 대한 제조공정변수 및 미세구조의 영향)

  • 정한남;현상훈
    • Journal of the Korean Ceramic Society
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    • v.36 no.9
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    • pp.954-964
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    • 1999
  • The effect of fabrication variables and microstructures on the compressive strength of open cell alumina zirconia and silicon nitride ceramics fabricated by polymeric sponge method was investigated. Bulk density and compressive strength of open cell ceramics were mainly affected by coating characteristics of ceramic slurry on polymeric sponge that controlled a shape thickness and defect of the struts. Sintering temperature was optimized for enhancement of strut strength and compressive strength of open cell ceramics. Relative density and compressive strength behaviors were relatively well matched with the predicted values. Open cell ceramics of lower relative density below 0.1 prepared by first relatively well matched with the predicted values. Open cell ceramics of lower relative density below 0.1 prepared by first coating of ceramic slurry had thin triangular prismatic struts that were often broken or longitudinally cracked. With an application of second coating of slurry shape of struts was transformed into thickner cylindrical one and defects in struts were healed but the relative density increased over 0.2 Open cell zirconia had both the highest bulk density and compressive strength and alumina had the lowest compressive strength while silicon nitrides showed relatively high compressive strength and the lowest density. Based upon the analysis open cell silicon nitride was expected to be one of potential structural ceramics with light weight.

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Models for Relative Density and Compressive Strength of Open-Cell Ceramics with Hollow Struts (공동골격을 가진 개방셀 세라믹스의 상대밀도와 압축강도 모델)

  • 정한남;현상훈
    • Journal of the Korean Ceramic Society
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    • v.34 no.11
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    • pp.1139-1150
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    • 1997
  • A model for predicting the relative density and the compressive strength of open-cell ceramics with three-dimensional network structure was proposed through the interpretation of their macrostructure and fracture mechanics. The equation predicting the relative density was derived under the assumption that the open-cell structure was a periodic array of the tetrakaidecahedron unit cell consisting of cylindrical struts containing the internal hollow with the shape of a triangular prism. The model for compressive strength of open-cell ceramics with the hollow strut was also developed by modifying conventional model which based on fracture behavior of them subjected to the compressive stress. Both the relative density and the compressive strength were expressed in terms of the ratio of the strut diameter to the length together with the ratio of the hollow size to the strut diameter. The proposed model for the relative density and the compressive strength of the alumina-zirconia composite with open-cell structure were accorded well with the experimental values, whereas Gibson-Ashby and Zhang's model did not show such a good agreement.

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Cryogenic Machining of Open-Cell Silicone Foam (액화질소를 이용한 오픈 셀 실리콘 폼의 냉동 절삭조건 최적화)

  • Hwang, Jihong;Cho, Kwang-Hee;Park, Min-Soo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.1
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    • pp.32-37
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    • 2014
  • Open-cell silicon foam is difficult to cut using conventional machining processes because of its low stiffness. That is, open-cell silicon foam is easily pressed down when the tool is engaged, which makes it difficult to remove the material in the form of chip. This study proposes an advanced method of machining open-cell silicon foam by freezing the material using liquid nitrogen. Furthermore, the machining conditions are optimized to maximize the efficiency of material removal and minimize the usage of liquid nitrogen by conducting experiments under various machining conditions. The results show that open-cell silicone foam products with free surface can be successfully machined by employing the proposed method.

Effect of the Holding Temperature and Vacuum Pressure for the Open Cell Mg Alloy Foams

  • Yue, Xue-Zheng;Hur, Bo-Young
    • Korean Journal of Materials Research
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    • v.22 no.6
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    • pp.309-315
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    • 2012
  • Metal foam has many excellent properties, such as light weight, incombustibility, good thermal insulation, sound absorption, energy absorption, and environmental friendliness. It has two types of macrostructure, a closed-cell foam with sealed pores and an open-cell foam with open pores. The open-cell foam has a complex macrostructure consisting of an interconnected network. It can be exploited as a degradable biomaterial and a heat exchanger material. In this paper, open cell Mg alloy foams have been produced by infiltrating molten Mg alloy into porous pre-forms, where granules facilitate porous material. The granules have suitable strength and excellent thermal stability. They are also inexpensive and easily move out from open-cell foamed Mg-Al alloy materials. When the melt casting process used an inert gas, the molten magnesium igniting is resolved easily. The effects of the preheating temperature of the filler particle mould, negative pressure, and granule size on the fluidity of the open cell Mg alloy foam were investigated. With the increased infiltration pressure, preheat temperature and granule sizes during casting process, the molten AZ31 alloy was high fluidity. The optimum casting temperature, preheating temperature of the filler particle mould, and negative pressure were $750^{\circ}C$, $400-500^{\circ}C$, and 5000-6000 Pa, respectively, At these conditions the AZ31 alloy had good fluidity and castability with the longest infiltration length, fewer defects, and a uniform pore structure.

Reliability Analysis of Open Cell Caisson Breakwater Against Circular Slip Failure (무공케이슨 방파제의 원호활동에 대한 신뢰성 분석)

  • Kim, Sunghwan;Huh, Jungwon;Kim, Dongwook
    • Journal of the Korean Geosynthetics Society
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    • v.18 no.4
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    • pp.193-204
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    • 2019
  • Reliability analyses of sixteen domestic design cases of open cell caisson breakwaters against circular sliding failure were conducted in this study. For the reliability analyses, uncertainties of parameters of soils, mound, and concrete cap were assessed. Bishop simplified method was used to obtain load and resistance of open cell caisson breakwater for randomly generated open cell caisson breakwater. Sufficient number of Monte Carlo simulations were conducted for randomly generated open cell caisson breakwaters, and statistical analysis was conducted on loads and resistances collected from the large number of Monte Carlo simulations. Probability of failure produced from Monte Carlo simulation has a nonconvergence issue for very low probability of failure; therefore, First-Order Reliability Method (FORM) was conducted using the statistical characteristics of loads and resistances of open cell caisson breakwaters. In addition, effects of safety factor, uncertainties of load and resistance, and correlation between load and resistance on reliability of open cell caisson breakwaters against circular sliding failure were examined.

Intelligent Agent-based Open Architecture Cell Controller (지능에이전트를 이용한 개방형 셀 제어기 개발)

  • 황지현;최경현;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.393-397
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    • 2001
  • This paper addresses an Intelligent Agent-based Open Architecture Cell Controller for Intelligent Manufacturing System(IMS). With an Intelligent Agent approach, the IMS will be a independent, autonomous, distributed system and achieve a adaptability to change of manufacturing environment. As the development methodology of Open Architecture Cell Controller, an object-oriented modeling technique is employed for building models associated with IMS operation, such as resource model, product model, and control model. Intelligent Agent-based Open Architecture Cell Controller consists of two kinds of dependant agents, that are the active agent and the coordinator agent. The Active agent is contributed to control components of IMS in real-time. The coordinator agent has great role in scheduling and planning of IMS. It communicates with other active agents to get information about status on system and generates the next optimal task through the making-decision logic and dispatch it to other active agent.

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Studies on the Water Resistance Properties of the Polyurethane Foam Silicone Foal Control Agent according to the Type of Silicone Foam Stabilizer (실리콘 정포제의 종류에 따른 폴리우레탄 폼 지수제의 내수성 특성에 관한 연구)

  • Kim, Keun-Hur;Kim, Hyun-Min;Kim, Sung-Rae;Kim, Young-Geun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.2
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    • pp.60-66
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    • 2016
  • Polyurethane foam index a of the cell structure and the absorption change by using the foam stabilizer of six to investigate the polyurethane foam index producing the agent to the siloxane analyzed with silicon foam stabilizer with FE-SEM in accordance with the characteristics of the silicon-based foam stabilizer cell structure of the primary DC-193 on the chain ends is PO n dog bond, DC-2585, DC-5125, DC-198 has been confirmed as a close cell, silicone surfactant is combined EO n dog to a siloxane main chain terminus DC-5043 and DC-5598 that appeared to open cell structure. In addition, most absorption of the DC-5043 appeared was the size of the open cell greatest formed by the absorption of the cell structure change this absorption of the size of the close cell most detailed and uniform DC-193 appeared small household water-resistant best many showed. The performance test of the water was found to be excellent.

Tensile Properties of Plate Attached Open Cell Aluminium Foams (판이 부착된 개포형 발포 알루미늄의 인장특성)

  • Kang, Bok-Hyun;Bu, Sung-Duk;Kim, Ki-Young
    • Journal of Korea Foundry Society
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    • v.27 no.2
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    • pp.83-87
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    • 2007
  • Aluminum plates of the same materials as the foam were attached by the casting process inserting the foam as a core to investigate the tensile property of open cell foams. Tensile properties of the open cell 6063 aluminum alloy foam of $10{\sim}30$ PPI were measured before and after heat treatment. Densities of test specimens were between 0.14 and $0.29g/cm^3$. Tensile strength of the 6063 aluminum foam after heat treatment showed little change. C values were in the range of $0.41{\sim}0.87$ for as cast foams and $0.11{\sim}0.27$ for T6 heat treated foams in the eq. of ${\sigma}^* _{pl}/{\sigma}_{ys}=C({\rho}/{\rho}_s)^{1.5}$, and increased with increase in the cell size.

Cell Opening of High Resilience Polyurethane Foam I. Concentration Effect of Polyether Type Cell Opener (고탄성 폴리우레탄 발포체의 기포개방 I. 폴리에테르형 기포개방제의 농도 영향)

  • 송기천;이상목;이동호
    • Polymer(Korea)
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    • v.25 no.5
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    • pp.679-690
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    • 2001
  • High resilience PU foams were prepared with polyether type cell opener. The influences of cell opener concentration on the kinetics, rheology, structural stability morphology and open cell content of the obtained foam were investigated and the role of cell opener during cell opening was determined. And mechanical properties as a function of cell opener concentration were studied. It was observed that urea formation reaction was delayed due to high hydrophilicity of cell opener The decrease of viscosity and the increase of tan $\delta$ were confirmed with increasing cell opener concentration so that the resulted foam had low structural stability and high open cell content. The deterioration of matrix and uniform dispersion of hydrogen-bonded urea in matrix with cell opener concentration was revealed by SEM analysis. As a result, elastic properties of the foam matrix were decreased due to high hydrophilicity of cell opener during the preparation of high resilience polyurethane foam and foam with high open cell content resulted. Hardness, tensile strength, tear strength, elongation of foam were decreased with increasing cell opener concentration.

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Performance of the PEMFC for the mobile devices according to cathode (Cathode에 따른 휴대용 PEM 연료전지의 성능 변화)

  • Lee, Se-Won;Lee, Kang-In;Park, Min-Soo;Chu, Chong-Nam
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.550-553
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    • 2008
  • In this paper, experiments of air-breathing proton exchange membrane fuel cell (PEMFC) for mobile devices were carried out according to the cathode conditions. These conditions are defined by the cathode flow field plate type (the channel type, the open type) and the cathode surface direction. Single cell and 6-cell stack were used in this experiments. The experimental results showed that the open type cathode flow field plate gave better performance for small size PEMFCs because the open type cathode plate allowed better air convection than the channel type cathode plate. In the experiments related to the direction of the slits on the cathode flow field plate, the horizontal slit cell was better than the vertical slit cell. With respect to the cathode surface direction, when the cathode surface is placed in the direction normal to the ground, PEMFC generated more stable power in the mass transport loss region.

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