• Title/Summary/Keyword: Natural gas(LNG)

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Fatigue Strength Assessment of High Manganese Steel for LNG CCS (LNG CCS적용을 위한 고망간강의 극저온 피로성능 평가)

  • Lee, Jin-Sung;Kim, Kyung-Su;Kim, Yooil;Yu, Chang-Hyuk;Park, Jooil;Kang, Bong-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.51 no.3
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    • pp.246-253
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    • 2014
  • Liquid natural gas is stored and transported inside cargo tank which is made of specially designed cryogenic materials such as 9% Ni steel, Al5083-O alloy and SUS304 and so on. The materials have to keep excellent ductile characteristics under the cryogenic environment, down to -163oC, in order to avoid the catastrophic sudden brittle fracture during the operation condition. High manganese steel is considered to be the promising alternative material that can replace the commonly used materials mentioned above owing to its cost effectiveness. In line with this industrial need, the mechanical properties of the high manganese steel under both room and cryogenic environment were investigated in this study focused on its tensile and fatigue behavior. In terms of the tensile strength, the ultimate tensile strength of the base material of the high manganese steel was comparable to the existing cryogenic materials, but it turned out to be undermatched one when welding is involved in. The fatigue strength of the high manganese steel under room temperature was as good as other cryogenic materials, but under cryogenic environment, slightly less than others though better than Al 5083-O alloy.

Evaluation of Mechanical Performance of Membrane Type Secondary Barrier Anisotropic Composites depending on Fiber Direction (멤브레인 형 2차 방벽 이방성 복합재료의 섬유방향에 따른 기계적 성능 평가)

  • Jeong, Yeon-Jae;Kim, Jeong-Dae;Hwang, Byeong-Kwan;Kim, Hee-Tae;Oh, Hoon-Gyu;Kim, Yong-Tai;Park, Seong-Bo;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.3
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    • pp.168-174
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    • 2020
  • Recently, the size of Liquified Natural Gas (LNG) carriers has been increasing, in turn increasing the load generated during operation. To handle this load, the thickness of LNG Cargo Containment Systems (CCSs) should be increased. Despite increasing the thickness of LNG CCSs, a secondary barrier is still used in conventional thickness. Therefore, the mechanical performance of the existing secondary barrier should be verified. In this study, tensile test of the secondary barrier was performed to evaluate mechanical properties under several low- and cryogenic-temperature conditions considering LNG environment, and in each fiber direction considering that the secondary barrier is composed of anisotropic composite materials depending on the glass fibers. Additionally, the coefficient of thermal expansion was measured by considering the degradation of the mechanical properties of the secondary barrier caused by the generated thermal stress during periodical unloading. As a result, the mechanical performance of secondary barrier in the Machine Direction (MD) was generally found to be superior than that in the Transverse Direction (TD) owing to the warp interlock structure of the glass fibers.

Mechanical and Thermal Characteristics of Polyurethane Foam with Two Different Reinforcements and the Effects of Ultrasonic Dispersion in Manufacturing (이종 강화재를 첨가한 폴리우레탄 폼의 기계적 및 열적 특성과 제작 시 초음파 분산의 영향)

  • Kim, Jin-Yeon;Kim, Jeong-Dae;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.6
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    • pp.515-522
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    • 2019
  • Since Liquefied Natural Gas (LNG) is normally carried at 1.1 bar pressure and at -163℃, special Cargo Containment System (CCS) are used. As LNG carrier is becoming larger, typical LNG insulation systems adopt a method to increase the thickness of insulation panel to reduce sloshing load and Boil-off Rate (BOR). However, this will decrease LNG cargo volume and increase insulation material costs. In this paper, silica aerogel, glass bubble were synthesized in polyurethane foam to increase volumetric efficiency by improving mechanical and thermal performance of insulation. In order to increase dispersibility of particles, ultrasonic dispersion was used. Dynamic impact test, quasi-static compression test at room temperature (20℃) and cryogenic temperature (-163℃) was evaluated. To evaluate the thermal performance, the thermal conductivity at room temperature (20℃) was measured. As a result, specimens without ultrasonic dispersion have a little effect on strength under the compressive load, although they show high mechanical performance under the impact load. In contrast, specimens with ultrasonic dispersion have significantly increased impact strength and compressive strength. Recently, as the density of Polyurethane foam (PUF) has been increasing, these results can be a method for improving the mechanical and thermal performance of insulation panel.

Assessment of Cryogenic Material Properties of R-PUF Used in the CCS of an LNG Carrier

  • Song, Ha-Cheol
    • Journal of Ocean Engineering and Technology
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    • v.36 no.4
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    • pp.217-231
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    • 2022
  • Reinforced polyurethane foam (R-PUF), a material for liquefied natural gas cargo containment systems, is expected to have different mechanical properties depending on its stacking position of foaming as the glass fiber reinforcement of R-PUF sinks inside R-PUF under the influence of gravity. In addition, since R-PUF is not a homogeneous material, it is also expected that the coordinate direction within this material has a great correlation with the mechanical properties. So, this study was conducted to confirm this correlation with the one between the mechanical properties and the stacking position. In particular, in this study, R-PUF of 3 different densities (130, 170, and 210 kg/m3) was used, and tensile, compression, and shear tests of this material were performed under 5 temperatures. As a result of the tests, it was confirmed that the strength and modulus of elasticity of the material increased as the temperature decreased. Specifically, the strength and modulus of elasticity in the Z direction, which was the lamination direction, tended to be lower than those in the other directions. Finally, the strength and elastic modulus of different specimens of the material found at the bottom of their lamination compared to the specimens with these properties found at positions other than their lamination bottom were evaluated. Further analysis confirmed that as the temperature decreased, hardening of R-PUF occurred, indicating that the strength and modulus of elasticity increased. On the other hand, as the density of R-PUF increased, a sharp increase in strength and elastic modulus of R-PUF was observed.

Optimization of KOGAS DME Process From Demonstration Long-Term Test (KOGAS DME 공정의 실증 시험을 통한 최적화 기술개발)

  • Chung, Jongtae;Cho, Wonjun;Baek, Youngsoon;Lee, Changha
    • Transactions of the Korean hydrogen and new energy society
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    • v.23 no.5
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    • pp.559-571
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    • 2012
  • Dimethyl ether (DME) is a new clean fuel as an environmentally-benign energy resource. DME can be manufactured from various energy sources including natural gas, coal, and biomass. In addition to its environmentally friendly properties, DME has similar characteristics to those of LPG. The aim of this article is to represent the development of new DME process with KOGAS's own technologies. KOGAS has investigated and developed new innovative DME synthesis process from synthesis gas in gaseous phase fixed bed reactor. DME has been traditionally produced by the dehydration of methanol which is produced from syngas, a product of natural gas reforming. This traditional process is thus called the two-step method of preparing DME. However, DME can also be manufactured directly from syngas (single-step). The single-step method needs only one reactor for the synthesis of DME, instead of two for the two-step process. It can also alleviate the thermodynamic limitations associated with the synthesis of methanol, by converting the produced methanol into DME, thereby potentially enhancing the overall conversion of syngas into DME. KOGAS had launched the 10 ton/day DME demonstration plant project in 2004 at Incheon KOGAS LNG terminal. In the mid of 2008, KOGAS had finished the construction of this plant and has successively finished the demonstration plant operation. And since 2008, we have established the basic design of commercial plant which can produce 3,000 ton/day DME.

Structure Analysis on Thermal Deformation of Super Low Temperature Liquefied Gas One-module Vaporizer (초저온 액화가스 단일 모듈 기화기의 열변형 구조해석)

  • Park, G.T.;Lee, Y.H.;Shim, K.J.;Jeong, H.M.;Chung, H.S.
    • Journal of Power System Engineering
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    • v.11 no.3
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    • pp.22-28
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    • 2007
  • Liquefied gas vaporizer is a machine to vaporize liquefied gas such as liquid nitrogen($LN_{2}$), liquefied natural gas(LNG), liquid oxygen($LO_{2}$) etc. For the air type vaporizer, the frozen dew is created by temperature drop (below 273 K) on vaporizer surface. The layer of ice make a contractions on vaporizer. The structure analysis on the heat transfer was studied to see the effect of geometric parameters of the vaporizer, which are length 1000 mm of various type vaporizer. Structure analysis result such as temperature variation, thermal stress and thermal strain have high efficiency of heat emission as increase of thermal conductivity. As the result, Frist, With-fin model shows high temperature distribution better than without-fin on the temperature analysis. Second, Without-fin model shows double contractions better then with-fin model under the super low temperature load on the thermal strain analysis. Third, Vaporizer fin can be apply not only heat exchange but also a stiffener of structure. Finally, we confirm that All model vaporizer can be stand for sudden load change because of compressive yield stress shows within 280 MPa on thermal stress analysis.

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The Status of the Development of Production Technology of the Gas Hydrate (가스하이드레이트 생산기술 개발동향 분석)

  • An, Seung-Hee;Park, Seoung-Soo;Shin, Hoon-Chang;Kim, Byung-Joo;Lee, Jeong-Hwan
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.216-219
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    • 2008
  • As a future clean substitute energy, the Gas hydrate development projects are world widely carried out to prepare the shortage of petroleum and natural gas resources. The OIIP of gas hydrate is estimated approximately 10 Trillion LNG equivalent ton and it reaches almost the amount of 5 thousand years use for the world people. To develop the commercial production technology, several research projects like Malik and Alaska project have been carried by several advanced countries and teams, but nobody have succeeded it yet due to the technical problems and the high risks. The technologies developed up to now for the hydrate production are categorized to four methods, such as depressurization method, thermal recovery method, inhibitor injection method and replacement method. As these methods are highly related to the costs and the environmental problems, many other researches including the safety, environment and disaster prevention are actively fulfilled as well.

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Economics Approach on Validity of CNG Bus Promotion Policy (천연가스(CNG)버스 보급정책의 타당성 제고를 위한 연구)

  • Shin, Won Shik
    • Journal of the Korean Institute of Gas
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    • v.22 no.5
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    • pp.114-123
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    • 2018
  • As recognizing the necessity of eco-friendly vehicles in order to reduce air pollution from road sector, Korean government has established and implemented a promotion policy which is encouraging the public transportation companies to purchase CNG buses in replacing diesel buses since 2000s. With CNG bus promotion policy, the number of CNG buses had been increased on the road of metropolitan area and big cities. However, increasing rate of CNG buses had been fluctuated between the decrease and the increase since year 2014. In this study, the impact of fuel cost competitiveness between diesel and CNG on CNG bus increasing volume was testified by simple regression, which was only assumed by precedent research on the CNG promotion policy. And this study suggested the necessity of harmonization among the related policies conducted by related Ministries. Eventually this study should contribute to enhance the validity of CNG bus promotion policy. And it is expected that Korean government should apply the new policy suggestion of this study in the establishment of government's promotion policy on LNG cargo trucks and Zero Emission Vehicles in the future.

Study on the Comparison of Heat Exchange Performance of Liquefied Gas Vaporizer at Super Low Temperature (초저온 액화가스 기화기의 열 교환성능 비교에 관한 연구)

  • Kim, Pil-Hwan;Kim, Chul-Pyo;Jeong, Hyo-Min;Chung, Han-Shik;Lee, Yong-Hun
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.10
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    • pp.679-688
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    • 2008
  • Air-heating vaporizer usually is used to regasify LNG at satellite areas because of the small demand of natural gas there. The common type of air heating vaporizer which exists in the market is the longitudinally finned type with 8 fins, 55 mm fin length and 2mm fin thickness. To contribute in developing an efficient air-heating vaporizer, experiment on finned type air-heating vaporizer using 8 fins, 50mm(fin length) with 2 mm(fin thickness) which exist in the market and 4 fins, 75 mm(fin length) with 2 mm(fin thickness), which is proposed, were conducted. Then, both types of vaporizers are compared. The experiments were conducted in one hour by varying the ambient condition and the length of the vaporizer. The ambient air was controlled so that it has the same temperature, humidity and air velocity with air condition in every season available and the length was varied 4000 mm, 6000 mm and 8000 mm for each type of vaporizer. Additional experiment with longer duration, i.e. In this experiment, the main aspects in analyzing the characteristics of the air heating vaporizer the inlet-outlet enthalpy difference and the outlet temperature of the working fluid. $LN_2$ is used to substitute LNG because of safety reason. The results show that the characteristics of the finned type 4fin75le vaporizer are comparable to finned type 8fin50le vaporizer.

The Development and its Application of Diagnostic Technique for Corrosion Defect of U-type Open Rack Vaporizer (개방형 U-type 기화기의 부식손상부 진단기법 개발 및 적용)

  • Jang S. Y.;Lee S. M.;Oh B. T.;Kho Y. T.
    • Journal of the Korean Institute of Gas
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    • v.5 no.3 s.15
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    • pp.45-50
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    • 2001
  • Open rack vaporizer (ORV) has been used in liquefied natural gas (LNG) receiving terminal in order to vaporize LNG into natural gas (NG) by heat exchange with seawater The U-type ORV which had been operated with seawater for 14 years is one of the important utilities of the gas production and the weld part of tube connected with header_ pipe had experienced many corrosion problems. To elucidate the cause of corrosion at weld part of vaporizer tube, corrosion potentials were compared by parts. This study concerns on the measurement of corrosion pit depth using non-destructive method and the evaluation of stress distribution in an aspect of safety with finite element analysis. In order to confirm the reliability of galvanic corrosion between weld parts and base metal, the measurement of corrosion potential by parts was conducted for 20 minutes in 3.5$\%$(wt.) NaCl solution. Many non-destructive methods were tried to measure the remaining thickness of vaporizer tube at fields. For general corrosion, tangential radiography test was confirmed as an effective method. In case of a fine corrosion pit, the shape of corrosion pit was reproduced using surface replication method. From collected data, stress distributions were quantitatively evaluated with 2-dimensional finite element method and the diagnostic evaluation on internal pressure of the U-type vaporizer could be made.

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