• 제목/요약/키워드: Modular Construction System

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Factory Production Management of Modular Units Using MFD 2019 (MFD 2019를 활용한 모듈러 유닛의 공장생산 관리)

  • Lee, Doo-Yong;Nam, Sung-Hoon;Lee, Jae-Sub;Jung, Dam-I;Kim, Kyoung-rai;Cho, Bong-Ho
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.6
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    • pp.139-146
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    • 2019
  • The modular building system is a type of prefabricated construction method, and is an industrialized building system that transports, assembles, and completes a three-dimensional module manufactured in a factory to the site. The economics of a modular building system where 50 to 80% of the entire process takes place in a modular factory is dominated by productivity of the factory manufacturing process. Since the building of the module is finished by the combination of unit parts produced by each material, it is necessary to manage the process in each module unit. However, currently marketed process control programs do not reflect the features of these modular methods. In this paper, we introduce Modular Factory Design software(MFD 2019) that can make modular unit production plan which reflects production base(modular factory) and production target(application and number of modular units). In order to verify software compatibility and reliability, two production plans with different production methods were formulated and simulated.

A Study on Outsourcing Application of M.E.P. System for Manufacturing Process Improvement of the Modular Construction Method (모듈러건축 공법의 공장제작과정 개선을 위한 M.E.P.시스템 외주제작 적용에 관한 연구)

  • Choi, Jun-Sok;Lee, Jae-Soo
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.3
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    • pp.277-283
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    • 2018
  • This study is conducted to improve the manufacturing process of the modular construction method, which is a pre-fabricated construction method recognized for its advantage on the shortening of construction time. This study first identified the factors that result in shortening of pre-fabrication processes in the current module-processing factory. In addition, those identified factors were further considered for installing the M.E.P. system that is being outsourced on the main module in the production line. A manufacturing process of the construction modules, which considers installation of a M.E.P. system most suitable for shortening the time on the outsourcing of modular construction, is introduced throughout the research. Furthermore, this study suggests the factors in need of improvement during design phase of modular construction and improvement measures to consider the quality of unit modules by focusing on the module parts that are most exposed to defects.

Behaviour of Multi-Storey Prefabricated Modular Buildings under seismic loads

  • Gunawardena, Tharaka;Ngo, Tuan;Mendis, Priyan
    • Earthquakes and Structures
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    • v.11 no.6
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    • pp.1061-1076
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    • 2016
  • Prefabricated Modular Buildings are increasingly becoming popular in the construction industry as a method to achieve financially economical buildings in a very short construction time. This increasing demand for modular construction has expanded into multi-storey applications where the effect of lateral loads such as seismic loads becomes critical. However, there is a lack of detailed scientific research that has explored the behaviour of modular buildings and their connection systems against seismic loads. This paper will therefore present the nonlinear time history analysis of a multi-storey modular building against several ground motion records. The critical elements that need special attention in designing a modular building in similar seismic conditions is discussed with a deeper explanation of the behaviour of the overall system.

A Study on the Application of Modular Construction Method for Demand Responsive Dormitory Facilities (수요대응형 기숙사시설을 위한 모듈러공법 적용 방안)

  • Kim, Han Eol;Lim, Hyoung Chul
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.259-260
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    • 2021
  • Currently, the school-age population continues to decline in Korea due to social factors. On the other hand, the dormitory facilities are constantly being built and renovated. There are many problems such as construction period and on-site waste when constructed with reinforced concrete structures, which are existing construction methods. Accordingly, dormitory facilities shall be constructed using appropriate construction methods. Therefore, in this study, we will collect and organize basic data on the use status and modular system of dormitory facilities and study efficient maintenance and management when modular construction method is applied to dormitory facilities with changing demand.

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A Basic Study on the Application of Modular Construction - Focused on the Analysis of Case Study - (모듈러 건축의 현황과 활용에 관한 기초연구 - 사례조사 분석을 중심으로 -)

  • Kim, Jae-Young;Lee, Jong-Kuk
    • Journal of the Korean housing association
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    • v.25 no.4
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    • pp.39-46
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    • 2014
  • This research was for the investigation and analysis of the illustration of modular construction application which is different use by each school facility since modular construction related examples are rare in domestic situation, and it has a limitation because of its being basic research material for generating the basic form of modular construction. The research results are as followings. First, in case of school facility from illustration investigation results, module measurement of class modulation is as similar as $3m{\times}10m$, but in resident facility the planning of more flexible plane shape can be possible since modules of 6 cases are free and various, and facade form of various types can be appeared by combination of module unit. Second, as a result of the generated characteristics in compared analysis of representative examples, school facilities were highly indicated for movability and duration reduction areas, and the flexibility, economic efficiency, and environment-friendliness was indicated low relatively. Third, the basic planning types of modular construction can be largely divided into layered type, horizontal (straightway) type, and compound type. The layered type has a short traffic line and facility system and is appropriate for the low-rise form unless separate construction method is used since it is susceptible to load. The horizontal type is advantageous for securing an opening since it has wide extent in light but has a long traffic line and facility system. Finally, the compound type can be possible for planning of various forms but needs the combination of various unit modules and traffic line and facility plan for it can be difficult.

The Study on the Developing Process of BIM Modeling for Urban-life-housing Based on Unit Modular (유닛모듈러 기반 도시형 생활주택의 BIM 모델링 프로세스 개발 연구)

  • Lee, Chang-Jae;Lim, Seok-Ho
    • KIEAE Journal
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    • v.12 no.6
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    • pp.77-84
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    • 2012
  • The current architectural design of unit modular has been based on 2D of CAD program, so unit modular character which needs unit information management, as a dried-member system, has no effect on design process. The purpose of this study is We have developed a suitable BIM design process, according to various works of construction, then tried to contribute to supply and activation of the urban-life-housing based on unit modular. The BIM modeling process based on unit modular has been in order of unit combination with preparing manual classification, and, it has been constructed, at construction site, from housing foundation to roof finish by Bottom-up method. At a manufacturing factory, it has been produced in order of 1) grouping materials and parts, 2) fabricating unit boxes, and 3) interference examination of unit boxes, and each order has been classified as housing structure, architecture, plumbing process separately. At a construction site, the fabrication has been done in order of, like as a real housing construction scenario, 1) RC foundation work 2) unit module job-site-fabrication work, 3) roof truss work, 4) plumbing and HVAC work, and 5) housing interior finish work. After modeling process, the interference examination on each work of construction has finally completed modeling. The Unit modular utilizing BIM modeling can make easy housing maintenance through systematic control with preparing manual of unit module information, and securing accurate and speedy construction information. And it will promote design credibility and create maximum effect of unit modular construction method, such as construction period reduction and upgrade of construction quality, etc., through the computer simulation as real as construction environment in cyber space, and with the interfering examination.

Development of a Basic Structure Design System for Machine Tools by Modular Construction Method (모듈러 구성법을 이용한 공작기계의 기본 구조설계 시스템 개발)

  • 임동휘;김석일
    • Korean Journal of Computational Design and Engineering
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    • v.5 no.2
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    • pp.136-143
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    • 2000
  • The appearance of new machine tools with higher flexibility is in need of a basic structure design system for establishing the systematic and rationalized design and manufacturing procedures. In this study. the basic structure design system for machine tools is realized based on the modular construction method. Machine tools are represented as a whole and modular complex with the directed graph, and all possible structural configurations and codes of machine tools for satisfying the machining requirement are derived from the DNA data and connecting patterns of basic structural elements. Especially the structural configurations of machine tools are visualized by the solid modeling techniques and 3-D graphics techniques.

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A Study on the Proposal of Passive Precast Concrete Modular Housing Development Plan in the Middle East such as Saudi Arabia (사우디 등 중동지역의 패시브형 PC모듈러 주택개발 방안 제안)

  • Lim, Seok-Ho;Chung, Joon-Soo;Yang, Hyeon-Jeong
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.121-122
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    • 2023
  • Existing modular research has been mainly focused on S (shelter structure) and I (infill interior finishing material), and considerable research has been conducted, and the results are being proposed. However, in the case of the rest (exterior materials and windows, etc.), existing construction methods and materials are borrowed, and supporting hardware members and insulation materials are constructed on site, which acts as a factor hindering overall shortening of the construction period. That is, since the advantages and characteristics of modularity cannot be utilized in the absence of modular cladding, manufacturing of cladding is required. Therefore, it is necessary to develop a cladding system that can drastically reduce the construction period in factories while considering the structural characteristics of PC modulars.

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A Study on the Strategy for Creating Demand of Modular Construction through Case Analysis by Building Type (건물 유형별 사례분석을 통한 모듈러 공법 수요창출 방안 수립)

  • Kim, Dong-Soo;Kim, Kyung-Rai;Cha, Hee-Sung;Shin, Dong-Woo
    • Korean Journal of Construction Engineering and Management
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    • v.14 no.5
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    • pp.164-174
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    • 2013
  • It has been seriously difficult to create demand of modular construction because Korean modular method has been considered as container house or lightweight steel house. Actually, barrier factor of modular construction for activation was difficult to produce modular continuously in factories based on stable amount of demands. So, this research found successive factors of modular construction and proposed the method of demand creation through a plethora of case analysis by building types. In addition, this research found the scale of modular potential market. Owners will be able to use this strategy that is proposed in this research when they make a decision about construction system. Also, the modular construction can make potential market in Korea. As a result, modular system producer can make their business strategies and make continuous demand by conjugating the method of creating demand for modular construction which is proposed in this research.

A Study on the Analysis of Function for the Enhancement of the Tool for Assemble of Unit Modular (유닛모듈러 조립공구 개선을 위한 기능분석 연구)

  • Park, Nam-Cheon;Kim, Kyoon-Tai;Park, Su-Yeul;Jung, In-Su
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.239-241
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    • 2012
  • The major industrialized nations have continued to develop industrialized construction techniques based on automated production processes in factories, and are applying them to a wide range of building. However, the unit modular construction system has had a shorter history of development and application in Korea compared to advanced countries, and consequently, Korean modular builders have a relatively poor technical capacity. So this study is draw a conclusion on the target of priority improvement for idea creation. It study on the enhancement of the functionality of the tool for assemble of Unit Modular that choose the enhancement of the functionality through the analysis of function on the three-level of functional definition and classification, functional arrangement, functional appraisal.

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