• 폴리머
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• 제26권5호
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• pp.615-622
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• 2002

전보에서 합성된 안료분산용 및 희석용 실리콘/아크릴수지의 배합비를 중량비율 4 : 6, 3 : 7 및 2 : 8로 다양화하여 내후성 도료를 제조하였다. 제조된 내후성 도료로써 내후성에 속하는 각종 도막물성 시험을 행한 결과 실리콘 성분함량이 증가할수록 열적 안정성, 도막의 일반물성 및 내후성 등이 전반적으로 향상되는 결과를 보여주었으며, 3종류의 수지 배합비 중 2 : 8의 배합비가 적정선임을 알았다. 또한 실리콘 성분 30 wt% 함유한 도료는 고내후성 도료로서 거동함이 밝혀졌다

• 한국표면공학회지
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• 제47권3호
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• pp.137-146
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• 2014

The important drawback of epoxy electrodeposition(ED) coatings is the lack of the weathering resistance caused by the structure of bisphenol A. To improve this yellowing phenomena, acryl ED coatings have been developed. Compared with the epoxy ED coatings, however, acryl ED coatings are relatively weak in the corrosion resistance and mechanical properties. The purpose of this study is complemented their drawbacks by mixing epoxy and acryl ED paints. The salt spray, accelerated weathering test(QUV) and cupping, bending, impact test were employed to investigate the corrosion resistance, weathering resistance, and mechanical properties of ED coatings. When the ratio of acryl to epoxy resin of ED coating is 0.33, the weathering resistances are appropriately improved in condition maintaining the corrosion resistance. It was shown that the weathering resistance for epoxy ED coating was adjusted by optimally mixing acryl ED paint.

• Corrosion Science and Technology
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• 제7권5호
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• pp.269-273
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• 2008

It is known that the fluoric resin has the most outstanding properties in the extremely acidic environment of high temperature. However, this resin is the thermal hardening type that needs long time heat treatments above $250^{\circ}C$. It's impossible to use in situ in the extremely acidic environment such as a huge FGD ductworks or industrial chemical tanks. Furthermore, even the natural hardening type fluoric coatings which can be hardened less than $120^{\circ}C$ can not be applied to the highly acidic environmental plants because of its chemical resistance. In this study, new fluoric coatings that has excellent thermal resistance, chemical resistance and corrosion resistance has been developed in order to solve above problems and to be applied to the large plant structures in the field. These newly developed coatings are organic and inorganic composite type that have fluoric rubber(100 wt%), fluoric resin(5~50 wt%), oxalates(5~30 wt%), inorganic fillers mixed with plate-type and bulk-type solids(20~150 wt%), hardeners(0.5~5 wt%), and hardening hasteners(0.1~3 wt%). The best chemical and physical properties of these coatings are acquired by variation of adhesive reinforcement agents, dispersants, leveling agents. Mixing ratios of plate-type and bulk-type inorganic fillers influence the thermal properties, abrasive resistance and chemical infiltration properties of coatings. The mixing control is also very important to have homogeneous surface and removing inner voids of coatings.

• 한국멀티미디어학회논문지
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• 제18권6호
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• pp.734-741
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• 2015

Coating is a type of paint. It protects a product forming a film layer on the product and assigns various properties to the product. Coating is one of the fields which is being studied actively in the polymer industry. Importance of coating in various industries is more increased. However, mixing process has been performing in dependence on operator's experience. In this paper, we found the relationship between each data from coating formulation process. We propose a framework to analyze the coating formulation process as well. It can improve the coating formulation process. In particular, the suggested framework may reduce degradation and loss costs due to absence of standard data which is accurate formulation criteria. Also it suggests responses to errors which can be occurred in the future through the analysis of the error data generated in mixing step.

• 폴리머
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• 제30권4호
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• pp.350-356
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• 2006

실리콘/아크릴수지를 기반으로 한 내후성 도료의 조성이 물성에 미치는 영향을 연구하기 위하여 안료분산 용 및 희석용 실리콘/아크릴수지의 배합비를 중량비율 2 : 8, 3 : 7, 4 : 6 의 3종으로 변화시키면서 내후성 도료를 제조하였다. 제조된 도료의 도막물성 및 내후성이 판단할 수 있는 각종 도막실험을 실시한 결과, 실리콘 성분함량이 증가할수록 열적안정성, 염수분무 및 내후성 등이 향상되었으며, 적정배합비는 2 : 8임을 알 수 있었다. 또한 실리콘 성분을 30 wt% 함유한 도료는 고내후성을 보유함을 확인하였다.

• Journal of Ceramic Processing Research
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• 제19권6호
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• pp.450-454
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• 2018

In recent years, thermal insulation coating technology for automotive engine parts has received significant attention as a means of improving the thermal efficiency of automotive engines. One of the characteristics of thermal insulation coatings is their low thermal conductivity, and, materials such as YSZ (Yttria-stabilized zirconia), which have low thermal conductivity, are used for this purpose. This research presents a study of the changes in the microstructure and thermal conductivity of $8YSZ/SiO_2$ multi compositional thermal insulation coating for different compositions, and particle size distributions of suspension, when it is subjected to suspension plasma spraying. To obtain a porous coating structure, the mixing ratio of 8YSZ and $SiO_2$ particles and the particle sizes of the $SiO_2$ were changed. The microstructure, phase formation behavior, porosity and thermal conductivity of the coatings were analyzed. The porosities were found to be 1.2-32.1%, and the thermal conductivities of the coatings were 0.797-0.369 W/mK. The results of the study showed that the microstructures of the coatings were strongly influenced by the particle size distributions, and that the thermal conductivities of the coatings were greatly impacted by the microstructures of the coatings.

• 정보처리학회논문지:소프트웨어 및 데이터공학
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• 제4권9호
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• pp.357-370
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• 2015

제조현장에서 발생하는 대량의 데이터는 제조공정의 개선 등을 위해서 매우 중요한 역할을 수행한다. 국내 제조업은 제조환경의 변화에 대응하기 위하여 다각적인 노력을 하고 있으나 구조적, 기술적 취약성으로 인해 많은 어려움을 겪고 있다. 코팅제는 도료의 일종으로 제품에 피막층을 형성하여 제품을 보호하고 다양한 특성을 부여하는 고분자 산업에서 활발하게 연구되는 분야 중의 하나이다. 코팅제는 다양한 산업 분야에서 중요성이 더욱 커지고 있으나 실제 제조업체에서는 여전히 작업자의 경험에 의존하여 배합공정을 수행하는 실정이다. 본 논문에서는 HW-SW 통합 프레임워크를 활용한 제조공정 개선을 위한 실시간 모니터링 시스템과 데이터 분석검증 TA설계를 제안한다. 제안된 프레임워크를 통한 분석 결과는 보다 정량적인 작업 기준 데이터를 확보하고 작업 현장에 제공함으로써 코팅제 배합 공정을 개선시킬 수 있다. 특히 정확한 배합 기준이 되는 표준 데이터의 부재로 인한 품질 저하와 원가 손실을 감소시키고, 배합 공정에서 발생한 오차 데이터에 대하여 R과 실험 계획법을 이용한 분석을 통하여 표준 보정 관계식을 도출함으로써 차후 발생 가능한 오차에 대한 대응 방안을 제시한다.

• 한국진공학회지
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• 제12권S1호
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• pp.74-78
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• 2003

In this paper, we studied, by numerical calculation, a system, which was composed of metal-film and metal-substrate irradiated by IPIB with beam ion energy 250 keV, current density 10 to 250 A/$\textrm{cm}^2$. While the IPIB irradiation was going on, an induced effect named mixing occurred. In this case, metal-film and part of metal-substrate melted and mixed. The mixing state was kept as it was in melting phase due to the fast cooling rate. Our works were simulating the heating and cooling process via our STEIPIB program and tried to find proper parameters for a specific film-substrate system, 500 nmtitanium film coated on aluminum, to get best mixing results. The parameters calculated for such Ti-Al system were compared with the experimental results and were in good accordance to the experimental results.

• 한국응용과학기술학회지
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• 제24권3호
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• pp.253-263
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• 2007

Three different weather-resistant coatings were fabricated with the various weight ratios of a mill-base silicone/acrylic resin to let-down silicone /acrylic resin at 2:8, 3:7, and 4:6 respectively. The prepared coatings were tested to investigate the effect of composition of weather-resistant coatings on the physical properties. The thermal stability, salt spray exposure, and weather-resistance were improved with the increased silicone content. It was concluded that the optimum retio of mill-base silicone/acrylic resin to let-down silicone/acrylic resin would be 2:8 and the coating with 30 wt% of silicone content would have high weather-resistance.

• 한국진공학회:학술대회논문집
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• 한국진공학회 2011년도 제40회 동계학술대회 초록집
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• pp.54-54
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• 2011

The demand for low-friction, wear and corrosion resistant components, which operate under severe conditions, has directed attentions to advanced surface engineering technologies. The Filtered Vacuum Arc Cathode Deposition (FVACD) process has demonstrated atomically smooth surface at relatively high deposition rates over large surface areas. Preparation of Ti-Si-C-N nanocomposite coatings on (100) Si and stainless steel substrates with tetramethylsilane (TMS) gas pressures to optimize the film preparation conditions. Ti-S-C-N coatings were characterized using X-ray diffraction, X-ray photoelectron spectroscopy, transmission electron microscopy, nanoindentation, Rockwell C indentation and ball-on-disk wear tests. The XRD results have confirmed phase formation information of TiSiCN coatings, which shows mixing of TiN and TiC structure, corresponding to (111), (200) and (220) planes of TiCN. The chemical composition of the film was investigated by XPS core level spectra. The binding energy of the elements present in the films was estimated using XPS measurements and it shows present of elemental information corresponding to Ti2p, N1s, Si 2p and C1. Film hardness and elastic modulus were measured with a nano-indenter, and film hardness reached 40 GPa. Tribological behaviors of the films were evaluated using a ball-on-disk tribometer, and the films demonstrated properties of low-friction and good wear resistance.