• 제목/요약/키워드: Mild Steel

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확장형 알루미늄 압출형재 적용에 관한 연구 (Study on Application of Large-Scale Aluminium Extruded Material)

  • 이재호;문인철;서수호;장영봉
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.2672-2678
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    • 2011
  • 철도차량의 차체 구조는 초기의 전(全) 목제에서 강제 후레임과 목제 차체의 조합, 리벳으로 결합한 전(全)강제차체, 전(全) 용접결합의 모노코크(monocoque)차체로 변천해 왔다. 구체의 재료 또한 Mild Steel이 많이 사용되어 왔으나, 가볍고 내식성이 우수한 경량 스테인레스 구체와 알루미늄 구체의 적용 비율이 급격히 높아지고 있다. 구조적으로는 종래의 골조와 외판으로 구성된 싱글 스킨 구조인 SSD (Sheet_Stringer Design)에서, 알루미늄 구체와 같이 대형 중공압출형재로 구성된 전(全)더블스킨 구조인 AED(All Extrusion Design)가 실용화되고 있다. 종래의 알루미늄 차체는 소형 압출재로 제작되어 용접에 의한 열영향을 받는 범위가 매우 크고 매우 취약한 특성 때문에 나타나는 용접결합 부분의 강성 저하가 많은 문제점을 일으켰다. 본 연구에서는 확장형 알루미늄 압출형재를 사용하여 부재 수를 감소시킴으로서 용접 공수를 줄이고 결합부의 용접 집중을 최소화 하여 품질 및 차체 강성을 향상 시킬 수 있는 방안을 제시하였다.

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연강과 스프링압을 접합한 층상복합 강재의 피로파괴거동에 대한 연구 (Fatigue Fracture Behavior of Laminated Steel with Mild Steel and Spring Steel)

  • 김영진;신창균
    • 대한기계학회논문집
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    • 제2권3호
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    • pp.53-61
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    • 1978
  • This study has been concentrated on the relations between the crack growth rate and the stress intensity factor, the fatigue limit and finally on the condition of the crack propagation along the laminated cross section of the laminated steel under the repeated plane bending through tests. The following results are obtained. 1. The fatigue limit of the laminated steel is higher than the single steel 2. The realtion between the fatigue crack growth rate, dL/dN and Stress intensity factor are ; dL/dN = 2.14 * 10$^{-11}$ $K^{2.95}$ for SUP 9 dL/dN = 1.70 * 10$^{-11}$ $K^{2.95}$ for SMS dL/dN = 9.77 * 10$^{-11}$ $K^{2.95}$ for SPMS dL/dN = 3.57 * 10$^{-8}$ $K^{1.53}$ for SPMM dL/dN = 5.5O * 10$^{-8}$ $K^{1.53}$ for MLD 3. The crack propagation of the laminated steel also tends to be completed through 3 steps; The first step proceeds swiftly, in a second slowly for a long time and last very rapidly for a short moments.

탈지 정도에 대한 방청유-금속 계면의 영향성 평가 (Study on Evaluation of Degrease Performance on the Interface between Oil and Alloy)

  • 최원영;김문수;유현석;송연균;정용균;최진섭
    • 한국표면공학회지
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    • 제54권6호
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    • pp.371-379
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    • 2021
  • The use of anti-corrosive oil (AC) is inevitable for production of industrial steels to prevent corrosion. The AC is degreased before application of steels, which crucially effects on final products, such as automobile, electricity etc. However, qualitative/quantitative evaluation of degreasing performance are steal insufficient. In this study, degreasing performance of anti-corrosive oil on steel have been studied through X-ray photon spectroscopy (XPS) and electrochemical impedance spectroscopy (EIS). Commercial automotive steels (AMS) are coated with 4 different anti-corrosive oils (namely AC1-AC4). In XPS, intensity of C1s peak remained after degreasing indirectly indicates incomplete degreasing. Thus, higher C1s peak intensity means less effective degreasing by degreasing agent. peak intensity of C1s peak shows opposite tendency of peak intensity of O1s. We found that EIS analysis is not applicable to mild steel (such as AMS1) due to corrosion during measurement. However, alloy steel can be fully analyzed by EIS and XPS depth profile.

Modified Design Formula for Predicting the Ultimate Strength of High-tensile Steel Thin Plates

  • Park, Joo Shin;Seo, Jung Kwan
    • 해양환경안전학회지
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    • 제27권3호
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    • pp.447-456
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    • 2021
  • Methods for predicting the ultimate/buckling strength of ship structures have been extensively improved in terms of design formulas and analytical solutions. In recent years, the design strategy of ships and offshore structures has tended to emphasize lighter builds and improve operational safety. Therefore, the corresponding geometrical changes in design necessitate the use of high-tensile steel and thin plates. However, the existing design formulas were mainly developed for thick plates and mild steels. Therefore, the calculation methods require appropriate modification for new designs beased on high-tensile steel and thin plates. In this study, a modified formula was developed to predict the ultimate strength of thin steel plates subjected to compressive and shear loads. Based on the numerical results, the effects of the yield stress, slenderness ratio, and loading condition on the buckling/ultimate strength of steel plates were examined, and a newly modified double-beta parameter formula was developed. The results were used to derive and modify existing closed-form expressions and empirical formulas to predict the ultimate strength of thin-walled steel structures.

해양환경 중에서 SS 400 강제의 간극부식거동에 관한 연구 (Study on the Crevice Corrosion Behavior of 55400 in Marine Environment)

  • 임우조;윤병두
    • Journal of Advanced Marine Engineering and Technology
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    • 제25권6호
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    • pp.1336-1340
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    • 2001
  • Due to increase of air pollution substance, such as $SO_2$,$SO_3$, H2S ,CO, HCI, $Cl_2$ and so on, the operating environment of mechanical equipment and facilities like generating plants, ships, metal structure etc., are acidified and corroded. In these environments, the crevice corrosion of marine facilities frequently occurs at crevice like jointed bolt, gasket or sealant, riveted plates, contact of metal with non-metallic solids etc. Therefore, this paper was studied on the crevice corrosion behavior of mild steel(SS 400) in marine environment. In a variety of NaCl solutions, the aspect of he .crevice corrosion and polarization behavior under the crevice corrosion was investigated. The main results obtained are as follows: 1) Under crevice corrosion, the open circuit potential become less treble as the concentration of NaCl solution increased. 2) The corrosion current density of mild steel was high drained as the concentration of NaCl solution increased by 3.5%, but in the concentration increased over 3.5%, the corrosion current density was low drained. 3) The crevice corrosion is more sensitive to the synergy effect of dissolved oxygen and NaCl.

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유체환경 중에서 연강재의 간극부식에 관한 연구 (Study on the Crevice Corrosion of Mild Steel in Fluid Environment)

  • 임우조;윤병두
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2000년도 유체기계 연구개발 발표회 논문집
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    • pp.373-378
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    • 2000
  • The crevice corrosion of local corrosion occur when the gap exist on metal surface. This crevice corrosion happen to region such as flange of pipe, contact part of casing, under gasket and packing, between valve disk and seat of pump etc. Especially The crevice corrosion of mild steel(SS 400) get serious. This paper was studied on the crevice corrosion of SS 400 in fluid environment. In $0\%,\;2\%,\;3.5\%,\;5\% NaCl$ solution, the aspect of the crevice corrosion and polarization behavior under the crevice corrosion was investigated. And Weight loss rate of SS 400 with crevice and non-crevice was measured according to the NaCl concentration. The main results obtained are as follows : 1) Under crevice corrosion, the corrosion potential become less noble as the concentration of NaCl solution increased. 2) The current density under open circuit potential was high drained as concentration of NaCl solution increased by $3.5\%$ but the concentration increased over $3.5\%$, the current density was low drained. 3) The weight loss rate of SS 400 was increased as concentration of NaCl solution Increased by $3.5\%$, but the concentration increased over $3.5\%$, that of SS 400 was decreased. 4) Effect of oxygen for crevice corrosion in the concentration of $3.5\%$ NaCl solution become sensitive than that $0\%$ NaCl solution.

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Pyroeffects on Magneto-Electro-Elastic Sensor patch subjected to thermal load

  • Kondaiah, P.;Shankar, K.
    • Smart Structures and Systems
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    • 제19권3호
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    • pp.299-307
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    • 2017
  • The magneto-electro-elastic (MEE) material under thermal environment exhibits pyroelectric and pyromagnetic coefficients resulting in pyroelectric and pyromagnetic effects. The pyroelectric and pyromagnetic effects on the behavior of multiphase MEE sensors bonded on top surface of a mild steel beam under thermal environment is presented in this paper. The aim of the study is to find out how samples having different volume fractions of the multiphase MEE composite behave in sensor applications. This is studied at optimal location on the beam, where the maximum electric and magnetic potentials are induced due to pyroelectric and pyromagnetic effects under clamped-free and clamped-clamped boundary conditions. The sensor which is bonded on the top surface of the beam is modeled using 8-node brick element. The MEE sensor bonded on mild steel beam is subjected to uniform temperature rise of 50K. It is assumed that beam and sensor is perfectly bonded to each other. The maximum pyroelectric and pyromagnetic effects on electric and magnetic potentials are observed when volume fraction is ${\nu}_f=0.2$. The boundary conditions significantly influence the pyroelectric and pyromagnetic effects on electric and magnetic potentials.