• 제목/요약/키워드: Micro sized manufacturing

검색결과 36건 처리시간 0.022초

신발소공인 산업의 실태분석 및 정책지원 방향: 부산진구 범천동을 중심으로 (A Study for the Shoes Micro-sized Manufacturing Industry and the Development of the Government Policy: Surveyed on Beomcheon-Dong in Busan)

  • 김철민;김녹현
    • 한국산업정보학회논문지
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    • 제22권6호
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    • pp.47-59
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    • 2017
  • 우리나라는 그간 대기업 중심의 경제개발정책으로 인해 대기업과 중소기업 간의 양극화가 심화되고 있다. 소공인 산업이란 중소기업보다도 더욱 영세한 규모의 산업형태로써 다양한 업종에 걸쳐 분포되어 있으며 우리나라 경제의 뿌리산업 역할을 하고 있다. 소공인 산업기반이 붕괴하면 뿌리산업의 생산구조 전체가 무너지게 되어 우리나라 산업 전체의 위기를 초래할 수 있기 때문에 소공인 산업지원 정책은 중요한 정책과제이다. 소공인 산업은 제조업 전반에 걸쳐 다양한 업종에 분포되어 있기 때문에 본 연구에서는 연구범위를 신발산업으로 한정하고 주된 연구문제를 소공인 산업의 실태분석에 초점을 두고 수행하였다. 효과적 실태분석을 위하여 1차적으로 간접자료인 통계청 자료를 기반으로 하여 신발소공인 현황을 분석하였으며, 이 중 신발소공인이 가장 밀집된 부산지역을 대상으로 설문분석방법을 활용하여 직접자료를 수집하고 분석에 활용하였다. 수집된 자료는 SPSS 통계프로그램을 이용하여 빈도분석 및 기술적 분석 중심으로 이루어졌으며 주요 발견점은 다음과 같다. 첫째, 신발산업은 중소기업형 산업으로써 신발소공인이 해당산업 내에서 차지하는 비중이 매우 높다. 특히 신발업종에서 중소기업은 지속적으로 감소하고 있는 반면 신발소공인의 비중은 지속적으로 증가하고 있어 신발산업의 영세성은 갈수록 심화되고 있다. 둘째, 신발소공인의 기술숙련도는 높지만 노령화가 진행되고 있어서 기술의 차세대 전수를 위한 정부정책의 수립이 필요하다. 셋째, 대부분의 신발소공인 공장시설이 불안정하고 영세하기 때문에 아파트형 공장의 보급 등을 통해 영세하고 불안정한 생산기반을 안정화하고 현대화하기 위한 정부의 정책적 지원노력이 필요하다. 넷째, 특허 등과 같은 무형기술자산을 보유한 소공인이 매우 적으므로 소공인 특허출원 활성화제도를 구축함으로써 소공인 기술자산이 지속적으로 개발될 수 있는 기술환경 구축이 필요하다. 다섯째, 소공인들의 기업가 정신 및 협업마인드가 낮기 때문에 소공인에 대한 의식개혁과 함께 협동조합의 활성화가 이루어질 수 있도록 현행 협업지원제도의 보다 적극적 보완이 필요하다. 즉 협동조합을 통해 원가를 절감하고 공동브랜드 개발 및 공동판매를 통해 브랜드가치를 높이고 판로개척을 지원할 수 있는 정책적 지원노력이 수반되어야 할 것이다. 마지막으로 소공인은 기술 및 경영관리 역량이 취약하며 특히 국내에 한정된 판매망 및 주문자생산방식의 납품구조를 가지고 있으므로 마케팅 기능이 매우 취약하며 자사제품에 대한 생산 및 판매활동에 대한 계획수립이 거의 이루어지지 못해 적극적인 브랜드개발 및 시장개척 노력이 미흡한 것으로 나타났다. 본 연구의 한계점과 향후 연구방향 또한 논의되었다.

Milli-Structure 생산기술개발 (Development of Manufacturing Technology for Milli-Structure)

  • 나경환;박훈재;조남선
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.1039-1042
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    • 2000
  • This research will deal with Innovative manufacturing technology for milli-structure manufacturing technology which is located betweon the traditional manufacturing technology for macro-sized structure and the recently emerging manufacturing technology for micro-scaled structure such as MEMS. There are four fields in this research, which are micro-sheet metal forming technology, micro-bulk forming technology micro-molding technology and micro die making technology. As a project for new-technology in next generation, this research will be carried out through three terms and each term and be composed of three years.

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가스 용해를 고려한 금형내압제어 사출성형공정의 마이크로패턴 충전 해석 (Numerical Analysis of Micro-pattern Filling with Gas Dissolution by Injection Molding Process)

  • 박성호;유형민;이우일
    • 한국기계가공학회지
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    • 제13권4호
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    • pp.21-27
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    • 2014
  • The injection molding process has several advantages enabling it to produce large quantities of molded plastic products using a repetitive process. In recent years, it has been necessary to develop an injection molding process with micro/nano-sized patterns for application to the semiconductor industry and to the bio/nano manufacturing industry. In this study, we apply gas pressure to the inside of a mold and consider the gas dissolution phenomenon for a resin filling into a micro pattern with a line structure. Using numerical analysis, we calculate the filling ratio with respect to time for various internal gas pressures and various aspect ratios of the micro-patterns.

미세접촉인쇄기법의 설계와 다중스케일해석 (Design and Multi-scale Analysis of Micro Contact Printing)

  • 김정엽;김재현;최병익
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1927-1931
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    • 2003
  • Nanometer-sized structures are being applied to many fields including micro/nano electronics, optoelectronics, quantum computing, biosensors, etc. Micro contact printing is one of the most promising methods for manufacturing the nanometer-sized structures. The crucial element for the micro contact printing is the nano-resolution printing technique using polymeric stamps. In this study, a multi-scale analysis scheme for simulating the micro contact printing process is proposed and some useful analysis results are presented. Using the slip-link model [1], the dependency of viscoelasticity on molecular weight of polymer stamp is predicted. Deformation behaviors of polymeric stamps are analyzed using finite element method based upon the predicted viscoelastic properties.

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마이크로 가공시스템을 위한 언로딩 매니퓰레이터 개발 (Development of an unloading manipulator for micro manufacturing system)

  • 윤덕원;신동익;김진호;한창수;이낙규;이혜진;류영선
    • 한국공작기계학회논문집
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    • 제16권6호
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    • pp.187-192
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    • 2007
  • In this paper we present a 3-DOF manipulator of which task is to unload the product from a micro factory. The micro factory developed by KITECH presses sheet metal to produce a micro valve that is used for micro pump. Our research is focused on the development of a small-sized unloading manipulator which works in the narrow workspace between the dies. We have implemented pick-and-place task with vacuum pressure and 3-DOF motion with stepping motors. We present the design procedures and analysis required in each module.

마찰력 측정을 이용한 홈(Groove) 및 임의패턴 초정밀 연마판의 특성 비교 (Comparison of Characteristics of Texture and Groove Precision Lapping Plate by Measuring Frictional Forces)

  • 노병국
    • 한국기계가공학회지
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    • 제5권4호
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    • pp.21-26
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    • 2006
  • Characteristics of texture and groove precision lapping plate are experimentally investigated by Measuring frictional forces. It is found that the frictional coefficient decreases as the embedding of diamond particles progresses. The groove precision lapping plate with concentric micro-channels indicates superior capability in embedding micrometer-sized diamond particles and uniformity in diamond embedding compared with the texture precision lapping plate with a series of circular micro-channels.

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진동 마이크로 밀링을 이용한 미세 반복 패턴 가공 기술 연구 (Machining of Repetitive Micro Patterns using Oscillation Micro Milling)

  • 노승국;김경호;박종권
    • 한국정밀공학회지
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    • 제31권5호
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    • pp.381-387
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    • 2014
  • This paper introduces a system to machine micro-sized patterns effectively on surface based on micro-milling process using tools with simultaneous rotation and oscillation, oscillation micro milling. To review the effectiveness of proposed concept, we integrated a micro-spindle supported by active magnetic bearings with a precision 3-axis air bearing stage using double-wedge mechanism, and tested this oscillation milling. Two types of oscillation milling were tested, which are linear oscillation milling with a flat end mill and elliptical oscillation milling with a ball end mill with 0.3 mm of diameter. The spindle was rotating 110 krpm and workpiece was moving constant speed of 2~8 mm/sec during the oscillation milling. As the results, multiple oval shape dimples were generated in regular spacing, and the variation of elliptical motion made different shapes of patterns. The results showed that proposed oscillation milling can be successfully used for machining repeated micro-patterns.

Net-shape Manufacturing of Micro Porous Metal Components by Powder Injection Molding

  • Nishiyabu, Kazuaki;Matsuzaki, Satoru;Tanaka, Shigeo
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.93-94
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    • 2006
  • A novel production method for porous metal components has been developed by applying powder space holder (PSH) method to metal powder injection molding (MIM) process. The PSH-MIM method has an industrial competitive advantage that is capable of net-shape manufacturing the micro-sized porous metal products with complicated shapes and controlled porosity and pore size. In this study, the small impeller with homogeneous micro-porous structure was manufactured by the PSH-MIM method. The effects of combinations in size and fraction of PMMA particle on dimensional tolerance and variation of sintered porous specimens were investigated. It was concluded that the PSH-MIM method could manufacture commercially microporous metal components with high dimensional accuracy.

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A Comparative Study of Transistor and RC Pulse Generators for Micro-EDM of Tungsten Carbide

  • Jahan, Muhammad Pervej;Wong, Yoke San;Rahman, Mustafizur
    • International Journal of Precision Engineering and Manufacturing
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    • 제9권4호
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    • pp.3-10
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    • 2008
  • Micro-electrical discharge machining (micro-EDM) is an effective method for machining all types of conductive materials regardless of hardness. Since micro-EDM is an electro-thermal process, the energy supplied by the pulse generator is an important factor in determining the effectiveness of the process. In this study, an investigation was conducted on the micro-EDM of tungsten carbide (WC) to compare the performance of transistor and resistance/capacitance (RC) pulse generators in obtaining the best quality micro-hole. The performance was measured by the machining time, material removal rate, relative tool wear ratio, surface quality, and dimensional accuracy. The RC generator was more suited for minimizing the pulse energy, which is a requirement for fabricating micro-parts. The smaller-sized debris formed by the low-discharge energy of RC micro-EDM could be easily flushed away from the machined zone, resulting in a surface free of burrs and resolidified molten metal. The RC generator also required much less time to obtain the same quality micro-hole in WC. Therefore, RC generators are better suited for fabricating micro-structures, producing good surface quality and better dimensional accuracy than the transistor generators, despite their higher relative tool wear ratio.

A Study on the Mirror Grinding for Mold of a Small Aspherical Lens

  • Lee, Joo-Sang;Masaru Saeki;Tsunemoto Kuriyagawa;Katsuo Syoji
    • International Journal of Precision Engineering and Manufacturing
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    • 제4권3호
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    • pp.48-54
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    • 2003
  • This paper deals with mirror grinding of a small-sized aspherical lens by a resin bonded diamond spherical wheel. Up to now, a spherical lens has been used for the lens of the optical communication optical part. However, recently, aspherical optical parts are mainly used in order to attempt the improvement in image quality and miniaturization of the optical device. It is possible to manufacture the aspherical lens which is presently being used in optical instrument through ultra-precision machining technology. Also, to realize compactness, efforts are being made to produce a micro aspherical lens, fur which the development of a high-precision, micro molding die is inevitable. Therefore, extensive research is being done on methods of producing a micro aspherical surface by high-precision grinding. In this paper, the spherical wheel was trued by cup-shaped truer and tool path was calculated by the radius of curvature of the wheel after truing and dressing. Then in the aspherical grinding experiment, WC material which is used as a melding die for the small-sized aspherical lens was ground. The results showed that a form accuracy of 0.1918 $\mu\textrm{m}$ P-V and a surface roughness of 0.064 $\mu\textrm{m}$ Rmax could be achieved.