• Design & Manufacturing
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• 제12권2호
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• pp.40-45
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• 2018

Recently, in construction equipment machinery production, development has focused on environmentally-friendly functions to improve existing production capacity. For excavators as well, emphasis has been placed on response to environmental regulations, miniaturization, and noise reduction, while technology is being developed considering cost reduction and safety.Accordingly, the front support, an inner reinforcement part of the excavator, as well as high-strength steel plates to improve safety and reduce weight, are being applied.However, in the case of high-strength materials, Springback occurs in the final formed part due to high residual stress during product forming. Derivation of a forming or product shaping process to reduce springback is needed. Accordingly, regarding the front support, an inner reinforcement part of the excavator, this study derived a method to improve springback and secure shape stiffness through analysis of the springback occurrence rate and springback causes through a forming analysis.As for the results of analyzing the springback occurrence rate of existing products through forming analysis, springback of -22.6 mm < z < 27.35 mm occurred on the z-axis, and it was confirmed that springback occurred due to the stiffness reinforcing bead of the upper and middle parts of the product.To control product residual stress and springback, we confirmed a tendency of springback reduction through local pre-cutting and stiffness reinforcement bead relocation.In the local pre-cutting model, springback was slightly reduced by 5.3% compared with the existing model, an insignificant reduction effect. In the stiffness reinforcement bead relocation model, when an X-shaped stiffness reinforcement bead was added to each corner portion of the product, springback was reduced by at least 80%.The X-shaped bead addition model was selected as the springback reduction model, and the level of stiffness compared to the existing model was confirmed through a structural analysis.The X-shaped bead additional model showed a stress springback of 90% and springback reduction of 7.4% compared with the existing model, indicating that springback and stiffness will be reinforced.

• Design & Manufacturing
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• 제12권1호
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• pp.52-57
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• 2018

With the recent strengthening of environmental regulations and the need for cost reduction, excavators, a type of construction equipment, are being miniaturized while components are being developed in consideration of stability. In the case of excavator press parts, mainly high-strength steel sheets are being used to enhance stability and reduce weight. However, in the case of high-strength materials, there is a need to research product forming methods to reduce Springback in defects arising in parts assembly due to Springback that result from the internal residual stress that occurs in press forming being released after product forming. Accordingly, regarding the tank cover, an excavator press-forming part, this study selected a method to reduce distortion through analysis of the Springback occurrence rate and Springback causes through a forming analysis. A forming analysis was conducted for the Springback of the tank cover. Deformations of 13.714 mm in the upper part and 6.244 mm in the inner part of the product occurred, while wrinkles occurred on the sides of the product due to uneven thickness. A forming analysis was conducted for the major shapes of the product to investigate the causes of Springback. Distortion deformation due to the bead in the center of the product was confirmed to be a large factor. A Springback reduction method of correcting uneven thickness in the product sides, a Springback reduction method of removing the bead, and a correction method of restriking after the final forming were used in a forming analysis to determine the degree of Springback reduction. For the forming method to correct uneven thickness in the sides, deformation was reduced by 12% in the upper side compared to the existing model, but deformation in the inner side increased by 1%. For the restriking forming method, deformation decreased by 25% in the upper side and 13% in the inner side. For the bead removal method, deformation decreased by 28% in the upper side and 13% in the inner side, the largest Springback correction results. This indicates that the bead has a large affect on Springback.

• 대한치과보철학회지
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• 제51권3호
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• pp.160-166
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• 2013

연구 목적: 본 연구의 목적은 전통적인 금속도재관과 완전 지르코니아 크라운의 교합면 두께에 따른 파절강도를 비교하는 것이다. 연구 재료 및 방법: 하악 제1대구치에 해당하는 레진치를 교합면 1.5 mm, 변연은 1.0 mm 폭의 rounded shoulder로 하고 축면 경사각이 $6^{\circ}$가 되도록 삭제하여 금속 다이 64개를 제작하였다. 완전 지르코니아 크라운은ZIRKONZAHN CAD/CAM을 이용하여 Prettau zirconia blanks를 절삭하여 48개의 크라운을 제작하고 교합면 교두정의 두께에 따라 6개 군으로 분류하였다(0.5 mm, 0.6 mm, 0.7 mm, 0.8 mm, 0.9 mm, 1.0 mm). 16개의 금속도재관을 제작하여 교합면 교두정 도재의 두께에 따라 2개 군으로 분류하였다(1.0 mm, 1.5 mm). 완성된 완전 지르코니아 크라운과 금속도재관은 만능시험기 상에서 치아 교합면에 수직으로 하중이 가하도록 하여 파절강도를 측정하였다. One-way ANOVA, Tukey multiple comparison test (${\alpha}=.05$)와 t-test (${\alpha}=.05$)로 검정하였다. 결과: 본 연구의 결과는 다음과 같다. 1. 실험 1군은 가장 낮은 값(646.48 N)을 나타내었고(P<.05), 실험 2, 3, 4, 5군은 교합면의 두께가 증가할수록 파절강도는 증가하였지만 (866.40 N, 978.82 N, 1196.82 N, 1222.41 N) 통계적으로 유의한 차이를 나타내지 않았다(P>.05). 실험 6군은 다른 군보다 통계적으로 유의하게 가장 높은 값(1781.24 N)을 나타내었다(P<.05). 2. 대조군의 파절강도는 도재의 두께가 1.0 mm와 1.5 mm일때각각2515.71 N, 3473.31 N이며 이는 통계적으로 유의한 차이를 나타내지 않았다(P>.05). 결론: 완전 지르코니아 크라운은 대구치부에서 최대교합력보다 높은 파절강도를 갖기 위해서는 1.0 mm이상의 두께가 필요하다.

• 소성∙가공
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• 제14권5호
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• pp.432-438
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• 2005

Among the most of manufacturing process, plastic deformation method offers a significant advantage in productivity and enable mass production with controlled quality and low cost. From the point of view, micro forming is a well suited technology in manufacturing very small metallic parts, in particular for mass production, as they are required in many industrial products. Meanwhile, Al 5083 superplastic alloy with very small grains has a great advantage in achieving micro deformation under low stress due to its relatively low strength at a specific high temperature range. This paper describes the micro formability of Al 5083 superplastic alloy and its application to die forging of micro patterns. Micro formability tests of Al 5083 superplastic alloy were carried out with the specially designed micro forging system by using V-grooved micro dies and pyramidal dies made of (100) silicon. With these dies, micro forging was conducted by varying the applied load, material temperature and forging time The micro formability of Al 5083 superplastic alloy was evaluated by comparing $R_f$ value, where $R_f\;=\;A_f/A_v$ ($A_v$ : cross-sectional area of the flowed metal, $A_v$ : cross sectional area of V-groove). The micro formability of 3 dimensional Patterns was also evaluated using Pyramidal type micro dies.

• 대한치과보철학회지
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• 제33권2호
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• pp.358-394
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• 1995

The author studied the actual conditions on the production of dental prosthesis made in laboratories, and also studied interrelationships between dentists and laboratory technicians in both personal and technical aspects. Two hundred-eighty four technicians, work in dental laboratories presently, were surveyed via mail and direct contact during the period from June 1 to June 30 and August 27 to August 28 in 1994 respectively. The obtained results were as follows : 1. Among the respondents, 90.5% we re working in commercial dental laboratories and their laboratories were mainly located in the Seoul area(40.9%, P<0.05). The numbers of employees in these laboratories were less than 10 persons(70.0%, P<0.01), and 75.9% of these laboratories have been in operation less than 15 years. 2. Most laboratory procedures were accomplished according to established disciplines. However, procedures such as die trimming in fixed restorations and the qualifications of the people designing removable partial dentures were not. Other problem areas were boxing of the working cast, the person determining the posterior palatal seal area, selection and arrangement of artificial teeth, occlusion rim correction and laboratory remounting of the processed denture in complete denture restorations. 3. Only half of the requesting dentists could send work authorizations to the laboratories with their work and even so, its contents were quite lacking. Consequently, there must be some standards in writing work authorization. 4. Technicians most desired clean and accurate impressions in fixed and removable dentures, and enough tooth reduction in porcelain fused to metal restorations. 5. For the establishment of better relationships between dentist and dental technician, the respondents desired the establishment of equal footing first(33.5%), and frequent conversations and muture understanding second(25.9%).

• 구강회복응용과학지
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• 제18권3호
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• pp.225-233
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• 2002

This study was aimed to evaluate the effects of ultrasonic vibration on margin types and cements by comparing bond strength of cemented crown. In this study, margins of each metal die, which were chamfer, shoulder and shoulder with bevel, were prepared using computer milling machine. Specimens were cemented with zinc phosphate cement or resin cement. The specimens were divided by the finish line and cement used, ultrasonic vibration. I made total 84 specimens. All specimens were divided into two groups. One group was not vibrated, the other group was subjected to ultrasonic vibration for 12 minutes. Tensile bond strength was measured using Universial testing machine. The changes of bond strength in groups were statistically analyzed by t-test or One-way ANOVA. The results were as follows : 1. Ultrasonic instrumentation diminished the bond strength of crown cemented with zinc phosphate cement and resin cement after 12 minutes application. 2. In case of zinc phosphate cement, the bond strength of a vibrated group was showed significantly decreased(p<0.05). In vibrated groups with zinc phosphate cement, shoulder with bevel exhibit a significant difference to chamfer and shoulder(p<0.05) 3. Resin cement was more resistant to ultrasonic vibration than zinc phosphate cement and showed no significant differences according to ultrasonic vibration and margin type. In conclusion, These results revealed that zinc phosphate cement was most affected and resin cement was the least affected by ultrasonic vibration. Especially shoulder with bevel design was most affected in zinc phosphate cement groups. we should consider these results and be taken in the application of ultrasonic vibration to any teeth restored with crowns.

• Journal of Welding and Joining
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• 제34권1호
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• pp.21-25
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• 2016

The automotive vehicle is made through the following processes such as press shop, welding shop, paint shop, and general assembly. Among them, the most important process to determine the quality of the car body is the welding process. Generally, more than 400 pressed panels are welded to make BIW (Body In White) by using the RSW (Resistance Spot Welding) and GMAW (Gas Metal Arc Welding). Recently, as the needs of light-weight material due to the $CO_2$ emission issue and fuel efficiency, new joining technologies for aluminum, CFRP (Carbon Fiber Reinforced Plastic) and etc. are needed. Aluminum parts are assembled by the spot welding, clinching, and SPR (Self Piercing Rivet) and friction stir welding process. Structural adhesive boning is another main joining method for light-weight materials. For example, one piece aluminum shock absorber housing part is made by die casting process and is assembled with conventional steel part by SPR and adhesive bond. Another way to reduce the amount of the car body weight is to use AHSS (Advanced High Strength Steel) panel including hot stamping boron alloyed steel. As the new materials are introduced to car body joining, productivity and quality have become more critical. Productivity improvement technology and adaptive welding control are essential technology for the future manufacturing environment.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2008년도 추계 학술발표회 제20권2호
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• pp.903-906
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• 2008

본 연구에서는 황산화세균의 생장과 이에 따른 콘크리트의 생화학적 부식을 실증적으로 분석하기위해 생화학적 부식 시뮬레이션 시험 및 장치를 구축한 후, 세균의 이식방법과 황화수소농도 조건에 따라 크게 2종류의 시험을 진행하였으며, 이에 따른 Thiobacillus novellus의 생장특성과 항균금속의 첨가에 따른 항균성능을 검증할 수 있었다. 우선 황화수소 120ppm의 조건하에서 시험체를 세균배양액에 침지시켜 Thiobacillus novellus을 간접적으로 이식한 시뮬레이션 시험의 경우, 사슬형태의 대단위 군집을 형성하는 Thiobacillus novellus의 급속한 생장과 높은 황원소의 검출을 관찰할 수 있었으나 장기적으로 Thiobacillus novellus의 생을 유도하기는 곤란하였다. 반면 황화수소 50ppm의 조건하에서 황산화세균인 Thiobacillus novellus를 직접 이식한 시뮬레이션 시험의 경우, Thiobacillus novellus의 비교적 장기적인 개별생장이 관찰되었으며, 항균금속을 첨가한 시험체에서 세포막과 내부 조직이 파괴된 Thiobacillus novellus의 개체가 관찰되어 항균금속 성분에 의한 Thiobacillus novellus의 생장억제 성능을 실증적으로 검증하는 것이가능하였다.

• 한국정보통신학회논문지
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• 제14권1호
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• pp.197-204
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• 2010

본 논문은 저 전압 및 저 왜곡 스위치형 커패시터 (switched-capacitor, SC)를 적용한 새로운 형태의 몸체효과 보상형 스위치 구조를 제안한다. 제안된 회로는 저 전압 SC회로를 위해서 rail-to-rail 스위칭을 허용하며, 기존의 부트스트랩 된 회로 (19dB)보다 더 우수한 총 고조파 왜곡을 가진다. 설계된 2-1 캐스케이드 시그마 델타 변조기는 통신 송수신 시스템내의 오디오 코덱을 위한 고해상도 아날로그-디지털변환을 수행한다. 1단 폴드형 캐스코드 연산증폭기 및 2-1 캐스케이드 시그마 델타 변조기는 0.25 마이크론 이중 폴리 3-금속 표준 CMOS 공정으로 제작되었으며, 2.7V에서 동작한다. 연산증폭기의 1% 정착시간은 16 pF의 부하 용량에 대해 560ns를 보였다. 제작된 시그마 델타 변조기에 대한 검사는 비트 스트림 검사 및 아날로그 분석기를 이용하여 수행 되었다. 다이크기는 $1.9{\times}1.5\;mm^2$였다.

• 대한치과보철학회지
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• 제39권6호
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• pp.641-658
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• 2001

All-ceramic restorations have become an attractive alternative to porcelain-fused-to-metal crowns. In-Ceram, and more recently IPS Empress 2 were introduced as a new all-ceramic system for single crowns and 3-unit fixed partial dentures. But their strength and marginal fit are still an important issue. This study evaluated the fracture resistance and marginal fit of three systems of 3 unit all-ceramic bridge fabricated on prepared maxillary anterior resin teeth in vitro. The 3 all-ceramic bridge systems were: (1) a glass-infiltrated, sintered alumina system (In-Ceram) fabricated conventionally, (2) the same system with copy-milled alumina cores (copy-milled In-Ceram), (3) a heat pressed, lithium disilicate reinforced glass-ceramic system (IPS Empress 2). Ten bridges of each system with standardized design of framework were fabricated. All specimens of each system were compressed at $55^{\circ}$ at the palatal surface of pontic until catastrophic fracture occurred. Another seven bridges of each system were fabricated with standard method. All of the bridge-die complexes were embedded in epoxy resin and sectioned buccolingually and mesiodistally. The absolute marginal discrepancy was measured with stereomicroscope at ${\times}50$ power. The following results were obtained: 1. There was no significant difference in the fracture strength among the 3 systems studied. 2. The Weibull modulus of copy-milled In-Ceram was higher than that of In-Ceram and IPS Empress 2 bridges. 3. Copy-milled In-Ceram($112{\mu}m$) exhibited significantly greater marginal discrepancy than In Ceram ($97{\mu}m$), and IPS Empress 2 ($94{\mu}m$) at P=0.05. 4. The lingual surfaces of the ceramic crowns showed smaller marginal discrepancies than mesial and distal points. There was no significant difference between teeth (incisor, canine) at P=0.05. 5. All-ceramic bridges of three systems appeared to exhibit sufficient initial strength and accept able marginal fit values to allow clinical application.