• Title/Summary/Keyword: Mechanical tests

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Evaluation of Thermal Durability of Thermal Barrier Coating and Change in Mechanical Behavior

  • Lee, Dong Heon;Kang, Nam Kyu;Lee, Kee Sung;Moon, Heung Soo;Kim, Hyung Tae;Kim, Chul
    • Journal of the Korean Ceramic Society
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    • v.54 no.4
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    • pp.314-322
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    • 2017
  • This study investigates changes in the mechanical behavior, such as changes in indentation load-displacement curve, wear resistance and contact fatigue resistance of thermal barrier coatings (TBCs) by thermal cycling test and thermal shock test. Relatively dense and porous TBCs on nickel-based bondcoat/superalloy are prepared; the highest temperature applied during thermal durability test is $1350^{\circ}C$. The results indicate that the porous TBCs have relatively longer lifetime during thermal cycling and thermal shock tests, while denser TBCs have relatively higher wear and contact fatigue resistance. The mechanical behavior is influenced by sintering of the TBCs by exposure to high temperature during tests.

Reliability Evaluation on Pultrusion Composite Sandwich Panel (Pultrusion 복합 샌드위치 패널의 신뢰성 평가)

  • Lee, Haksung;Kim, Eunsung;Oh, Jeha;Kim, Dongki;Lee, Juyoung;Kang, Shinjae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.414-420
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    • 2013
  • Research on decreasing the weight of composite sandwich panels is in progress. This paper reports the experimental results for the mechanical behavior of a composite sandwich panel. The skins of sandwich panels were made of glass fiber sheets and plywood matrix composites. Their interior layers consisted of glass fiber pultrusion pipes and gold foam. Experimental tests were performed to obtain the mechanical properties and complex mechanical behavior. Before fatigue tests, tensile tests and 3-point bending tests were carried out to obtain the optimal design and determine their strength and failure mechanisms in the flat-wise position. After the static test, a fatigue test were conducted at a load frequency of 5 Hz, stress ratio (R) of 0.1, and endurance limit for the S-N curve. It showed that the failure modes were related to both the core design and skin failure.

EFFECT OF SOLUBLE ADDITIVES, BORIC ACID (H3BO3) AND SALT (NaCl), IN POOL BOILING HEAT TRANSFER

  • Kwark, Sang-M.;Amaya, Miguel;Moon, Hye-Jin;You, Seung-M.
    • Nuclear Engineering and Technology
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    • v.43 no.3
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    • pp.195-204
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    • 2011
  • The effects on pool boiling heat transfer of aqueous solutions of boric acid ($H_3BO_3$) and sodium chloride (NaCl) as working fluids have been studied. Borated and NaCl water were prepared by dissolving 0.5~5% volume concentration of boric acid and NaCl in distilled-deionized water. The pool boiling tests were conducted using $1{\times}1\;cm^2$ flat heaters at 1 atm. The critical heat flux (CHF) dramatically increased compared to boiling pure water. At the end of boiling tests it was observed that particles of boric acid and NaCl had deposited and formed a coating on the heater surface. The CHF enhancement and surface modification during boiling tests were very similar to those obtained from boiling with nanofluids. Additional experiments were carried out to investigate the reliability of the additives deposition in pure water. The boric acid and NaCl coatings disappeared after repeated boiling tests on the same surface due to the soluble nature of the coatings, thus CHF enhancement no longer existed. These results demonstrate that not only insoluble nanoparticles but also soluble salts can be deposited during boiling process and the deposited layer is solely responsible for significant CHF enhancement.

Effect of bound water on mechanical properties of typical subgrade soils in southern China

  • Ding, Le;Zhang, Junhui;Deng, Zonghuang
    • Geomechanics and Engineering
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    • v.27 no.6
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    • pp.573-582
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    • 2021
  • From the effect of bound water, this study aims to seek the potential reasons for difference of mechanical experiment results of subgrades soils. To attain the comparatively test condition of bound water, dry forming (DF) and wet forming (WF) were used in the specimen forming process before testing, series of laboratory tests, i.e., CBR tests, direct shear tests and compaction tests. The measured optimal moisture contents, maximum dry densities, CBR, cohesion c, and internal friction angle 𝜑 were given contrastive analysis. Then to detect the adsorptive bound water in the subgrade soils, the thermal gravimetric and differential scanning calorimetry (TG-DSC) test were employed under different heating rates. The free water, loosely bound water and tightly bound water in soils were qualitatively and quantitatively analyzed. It was found that due to the different dehydration mechanics, the lost bound water in DF and WF process show their own characteristics. This may lead to the different mechanical properties of tested soils. The clayey particles have a great influence on the bound water adsorbed ability of subgrade soils. The more the clay content, the greater the difference of mechanical properties tested between the two forming methods. Moreover, in highway construction of southern China, the wet forming method is recommended for its higher authenticity in simulating the subgrade filed humidity.

Prediction of fracture toughness for turbine rotor steels from their mechanical test results (터어빈 로우터용 강에 대한 기계적 성질로부터 파괴인성치$K_IC$예측에 관한 연구)

  • 이학문;정순호;장윤석;이치우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.5
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    • pp.717-724
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    • 1987
  • Mechanical properties tests and fracture toughness tests of turbine rotors were performed in the wide range of temperatures, -150.deg.C-+150.deg.C, and fracture toughness values from above tests were compared with the estimated values from mechanical properties at lower and upper shelf temperatures and FATT. The relations between mechanical properties and $K_{IC}$ properties proposed by Rolfe and Begley were reviewed and confirmed through these experimental results. On the fracture surfaces of some specimens which were satisfied with the Ikeda's $K_{IC}$ criterion micro dimple zone was detected at the rear of fatigue crack zone and it was confirmed that these specimens were not satisfied with the thickness requirement of ASTM E 399.E 399.

Thermal and Mechanical Properties of Ceramic Coated Al Bus Bar (세라믹 코팅 Al 부스바의 열적·기계적 특성)

  • Kwag, Dong-Soon;Baek, Seung-Myeong;Kwak, Min Hwan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.11
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    • pp.1651-1656
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    • 2017
  • This paper deals with the thermal and mechanical properties of ceramic coating material for bus bars. A ceramic coated samples were prepared for the mechanical properties test. There are two types of samples. One is a square shape and the other is a busbar shape. Each sample was deteriorated for 30 days to compare the thermal and mechanical properties with the non-degraded samples. Two thermal properties tests are TGA and flammability tests, and four mechanical properties tests are drop impact test, cross cut, tensile test, and bend test. The ceramic coating material was never damaged by impact and did not separate from aluminum in the cross cut test. In the tensile test, the breakage of the insulating material did not occur until aluminum fractured, and the breakage of the insulating material did not occur until the maximum load in the bending test. The decomposition temperature (melting point) of the ceramic coating material was higher than that of other epoxy insulators. This ceramic coating material is nonflammable and it has excellent fire stability.

Study on Unmanned Hybrid Unmanned Surface Vehicle and Unmanned Underwater Vehicle System

  • Jin, Han-Sol;Cho, Hyunjoon;Lee, Ji-Hyeong;Jiafeng, Huang;Kim, Myung-Jun;Oh, Ji-Youn;Choi, Hyeung-Sik
    • Journal of Ocean Engineering and Technology
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    • v.34 no.6
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    • pp.475-480
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    • 2020
  • Underwater operating platforms face difficulties regarding power supply and communications. To overcome these difficulties, this study proposes a hybrid surface and underwater vehicle (HSUV) and presents the development of the platform, control algorithms, and results of field tests. The HSUV is capable of supplying reliable power to the unmanned underwater vehicle (UUV) and obtaining data in real time by using a tether cable between the UUV and the unmanned surface vehicle (USV). The HSUV uses global positioning system (GPS) and ultra-short base line sensors to determine the relative location of the UUV. Way point (WP) and dynamic positioning (DP) algorithms were developed to enable the HSUV to perform unmanned exploration. After reaching the target point using the WP algorithm, the DP algorithm enables USV to maintain position while withstanding environmental disturbances. To ensure the navigation performance at sea, performance tests of GPS, attitude/heading reference system, and side scan sonar were conducted. Based on these results, manual operation, WP, and DP tests were conducted at sea. WP and DP test results and side scan sonar images during the sea trials are presented.

Laboratorial Study for Mechanical Prosperities of Intermediate Soils (중간토의 역학적 특성에 관한 실험적 연구)

  • 박중배;전몽각
    • Geotechnical Engineering
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    • v.11 no.3
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    • pp.113-122
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    • 1995
  • The purposes of this study are to investigate the mechanical prospeities of the inter mediate soils through consolidation tests and triaxial compression shear tests. The intermediate soils used in this study are artificial soils which are composed of sea clay, sand and it's crushed component. The relationship between plastic index and mechanical prosperties (permeability and compressibility) is investigated through series of consoli dation tests. Strain hardening phenomenon under shearing is explored based on several overconsideration ratios and strain rates in undrained shear tests. To make a comparative study difference of drain condition and strain rate, drain shear tests are performed with overconsolidation ratio.

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Joint Stability and lateral behavior of composite piles (복합말뚝 연결부 안정성 평가 및 수평거동특성 분석)

  • Shin, Yun-Sup;Park, Jae-Hyun;Hwang, Ui-Seong;Cho, Sung-Han;Chung, Moon-Kyung;Boo, Kyo-Tag
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.553-558
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    • 2010
  • The behavior of composite piles composed of steel pipe pile in the upper part and concrete pile in the lower part by a mechanical splicing joint was examined by field lateral load tests and bending tests. A total of 7 piles including two instrumented piles for bending test were installed. The soil profile consists of soft clay with weak silt with shallow groundwater level. Laboratory tests were carried out to determine the basic soil characteristics and the strength parameters. This paper presents the composite pile behavior with various portions of the upper steel pile: 0, 20, 30, and 45% of the pile embedded pile length. Three-point bending tests were performed to investigate the stress-strain relation at the mechanical joint. Based on these test results, the behavior of composite piles with various upper steel pile length are evaluated and the stability of mechanical joints are examined. Through comparisons with results of field load tests, it was found that lateral load carrying capacity of the composite piles increased and deflections of the composite piles decreased with increasing the upper steel piles. The mechanical joint was proved to retain its structural stability against the tested load conditions. Economical benefits of composite pile of this kind can be gained by setting adequately the length of the upper steel pipe piles.

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Development of Mechanical Face Seal in 75-tonf Turbopump for Leakage Reduction (누설 저감을 위한 75톤급 터보펌프 개량형 미케니컬 페이스실 개발)

  • Bae, JoonHwan;Kwak, Hyun-Duck;Lee, ChangHun;Choi, JongSoo
    • Tribology and Lubricants
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    • v.36 no.2
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    • pp.75-81
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    • 2020
  • In this paper, we present an experimental investigation of the leakage and endurance performances of mechanical face seals in a 75-tonf turbopump for the Korea Space Launch Vehicle II first-stage engine. A mechanical face seal is used between the fuel pump and turbine to prevent mixing of the fuel and turbine gas. However, excessive leakage occurs through the carbon attached to the mechanical face seal bellows. To reduce this leakage, we redesign the mechanical face seal such that the contact area between the fuel and carbon is reduced, height of the carbon nose is reduced, and stiffness of the bellows is increased. Then, we conduct static and dynamic leakage tests and endurance tests to compare the performances of the original and modified mechanical face seals. The investigation of the leakage of the old and new mechanical face seals confirms that the leakage performance is significantly improved, by 80%, in the new design in comparison with the old design. The endurance tests demonstrate that the average wear rate of carbon in the new mechanical face seal is 0.1094 ㎛/s. The service lifetime is predicted to be 4,200 s, which is 28 times greater than the requirement. Finally, we present a new mechanical face seal in a 75-tonf turbopump, and perform a validation test in the real-propellant test facility at the NARO Space Center. Based on the test results, we can confirm that the modified mechanical face seal works well under real operating conditions.