• 제목/요약/키워드: Mechanical diagnosis

검색결과 652건 처리시간 0.02초

다품종 종이용기의 고속 생산을 위한 고장 진단 시스템 개발 (The Development of a Failure Diagnosis System for High-Speed Manufacturing of a Paper Cup-Forming Machine)

  • 김설하;장재호;주백석
    • 한국기계가공학회지
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    • 제18권5호
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    • pp.37-47
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    • 2019
  • Recently, as demand for various paper containers has rapidly grown, it is inevitable that paper cup-forming machines have increased their manufacturing speed. However, the faster manufacturing speed naturally brings more frequent manufacturing failures, which decreases manufacturing efficiency. As such, it is necessary to develop a system that monitors the failures in real time and diagnoses the failure progress in advance. In this research, a paper cup-forming machine diagnosis system was developed. Three major failure targets, paper deviation, temperature failure, and abnormal vibration, which dominantly affect the manufacturing process when they occur, were monitored and diagnosed. To evaluate the developed diagnosis system, extensive experiments were performed with the actual data gathered from the paper cup-forming machine. Furthermore, the desired system validation was obtained. The proposed system is expected to anticipate and prevent serious promising failures in advance and lower the final defect rate considerably.

Design and Fabrication of a Multi-modal Confocal Endo-Microscope for Biomedical Imaging

  • Kim, Young-Duk;Ahn, Myoung-Ki;Gweon, Dae-Gab
    • Journal of the Optical Society of Korea
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    • 제15권3호
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    • pp.300-304
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    • 2011
  • Optical microscopes are widely used for medical imaging these days, but biopsy is a lengthy process that causes many problems during the ex-vivo imaging procedure. The endo-microscope has been studied to increase accessibility to the human body and to get in-vivo images to use for medical diagnosis. This research proposes a multi-modal confocal endo-microscope for bio-medical imaging. We introduce the design process for a small endoscopic probe and a coupling mechanism for the probe to make the multi-modal confocal endo-microscope. The endoscopic probe was designed to decrease chromatic and spherical aberrations, which deteriorate the images obtained with the conventional GRIN lens. Fluorescence and reflectance images of various samples were obtained with the proposed endo-microscope. We evaluated the performance of the proposed endo-microscope by analyzing the acquired images, and demonstrate the possibilities of in-vivo medical imaging for early diagnosis.

화학설비 시스템의 이상고장진단을 위한 Expert System의 개발 (Development of Expert System for the Fault Diagnosis of Chemical Facility System)

  • 오재응;신준;신기홍;김두환;김우택;이충휘
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.639-642
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    • 2000
  • Chemical facility system have dangerous elements that can injure the human like an explosion and a fire, gas poisoning by a leakage of the harmful chemical material. In addition to a vibration of the machine occurs the leakage. Therefore, the chemical factory requires for periodic monitoring of the vibration. But, until now, the operator has executed a monitoring of the machine by the senses. So, the diagnostic expert system by which the operator can judge easily and expertly a condition of the machine is developed. This paper describes the structure of diagnostic system and the diagnostic algorithm using fuzzy inference

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An Application of Decision Tree Method for Fault Diagnosis of Induction Motors

  • Tran, Van Tung;Yang, Bo-Suk;Oh, Myung-Suck
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2006년 창립20주년기념 정기학술대회 및 국제워크샵
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    • pp.54-59
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    • 2006
  • Decision tree is one of the most effective and widely used methods for building classification model. Researchers from various disciplines such as statistics, machine learning, pattern recognition, and data mining have considered the decision tree method as an effective solution to their field problems. In this paper, an application of decision tree method to classify the faults of induction motors is proposed. The original data from experiment is dealt with feature calculation to get the useful information as attributes. These data are then assigned the classes which are based on our experience before becoming data inputs for decision tree. The total 9 classes are defined. An implementation of decision tree written in Matlab is used for these data.

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저널베어링의 이상상태 진단을 위한 데이텀 효용성 평가 (Evaluation of Datum Unit for Diagnostics of Journal-Bearing Systems)

  • 전병철;정준하;윤병동;김연환;배용채
    • 대한기계학회논문집A
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    • 제39권8호
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    • pp.801-806
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    • 2015
  • 저널베어링은 회전하는 축과 베어링 지지부 사이에 유막을 형성하여 회전체를 지지하는 구조물이며, 고속 및 고하중 조건에서도 안정적이기 때문에 발전소와 같은 대형 시스템에 널리 사용되고 있다. 본 연구에서는 저널베어링 시스템의 신뢰성을 확보하기 위한 감독학습 기반의 상태진단 알고리즘을 연구하였다. 기존에는 진동신호 특성인자들의 정의에 대한 연구가 주로 진행되었으나, 본 연구에서는 정의된 특성인자의 추출단위인 데이텀의 적용 기준에 대한 연구가 수행되었다. 데이텀의 효용성 평가를 통해 저널베어링 회전체 특성인자의 추출기준은 시간영역에서 1 회전, 주파수영역에서 60 회전 기준이 타당하다는 결론을 도출하였다.

포락선 스펙트럼 분석을 이용한 중대형 위성용 제어모멘트자이로의 고속회전체 고장진단 (Fault Diagnosis of High-Speed Rotating Machinery With Control Moment Gyro for Medium and Large Satellite Using Envelope Spectrum Analysis)

  • 강정민;송태성;이종국;송덕기;권준범;이일;서중보
    • 한국항공우주학회지
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    • 제50권6호
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    • pp.413-422
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    • 2022
  • 본 논문에서는 중대형 위성용 '제어모멘트자이로'의 고속회전체인 모멘텀 휠의 고장 분석에 대해 기술하였다. 고장 분석을 위해 변조된 신호에서 주기적으로 발생되는 충격신호를 찾기 위해 힐베르트 변환 기법과 신호 복조 기법을 사용한 포락선 스펙트럼 분석을 하였다. 이를 통해 높은 신호의 크기를 가지는 특정 주파수 밴드에서 회전주파수의 조화 성분과 베어링 결함 주파수가 있는지 분석하여 모멘텀 휠의 고장을 진단하였다.

Estimation of Probability Density Functions of Damage Parameter for Valve Leakage Detection in Reciprocating Pump Used in Nuclear Power Plants

  • Lee, Jong Kyeom;Kim, Tae Yun;Kim, Hyun Su;Chai, Jang-Bom;Lee, Jin Woo
    • Nuclear Engineering and Technology
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    • 제48권5호
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    • pp.1280-1290
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    • 2016
  • This paper presents an advanced estimation method for obtaining the probability density functions of a damage parameter for valve leakage detection in a reciprocating pump. The estimation method is based on a comparison of model data which are simulated by using a mathematical model, and experimental data which are measured on the inside and outside of the reciprocating pump in operation. The mathematical model, which is simplified and extended on the basis of previous models, describes not only the normal state of the pump, but also its abnormal state caused by valve leakage. The pressure in the cylinder is expressed as a function of the crankshaft angle, and an additional volume flow rate due to the valve leakage is quantified by a damage parameter in the mathematical model. The change in the cylinder pressure profiles due to the suction valve leakage is noticeable in the compression and expansion modes of the pump. The damage parameter value over 300 cycles is calculated in two ways, considering advance or delay in the opening and closing angles of the discharge valves. The probability density functions of the damage parameter are compared for diagnosis and prognosis on the basis of the probabilistic features of valve leakage.

CIM 구축을 위한 지능형 고장진단 시스템 개발 (Development of Intelligent Fault Diagnosis System for CIM)

  • 배용환;오상엽
    • 한국산업융합학회 논문집
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    • 제7권2호
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    • pp.199-205
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    • 2004
  • This paper describes the fault diagnosis method to order to construct CIM in complex system with hierarchical structure similar to human body structure. Complex system is divided into unit, item and component. For diagnosing this hierarchical complex system, it is necessary to implement a special neural network. Fault diagnosis system can forecast faults in a system and decide from the signal information of current machine state. Comparing with other diagnosis system for a single fault, the developed system deals with multiple fault diagnosis, comprising hierarchical neural network (HNN). HNN consists of four level neural network, i.e. first is fault symptom classification and second fault diagnosis for item, third is symptom classification and forth fault diagnosis for component. UNIX IPC is used for implementing HNN with multitasking and message transfer between processes in SUN workstation with X-Windows (Motif). We tested HNN at four units, seven items per unit, seven components per item in a complex system. Each one neural network represents a separate process in UNIX operating system, information exchanging and cooperating between each neural network was done by message queue.

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공작기계용 원격 고장진단 및 보수 시스템 (Remote Fault Diagnosis and Maintenance System for NC Machine Tools)

  • 신동수;현웅근;정성종
    • 한국정밀공학회지
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    • 제15권1호
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    • pp.19-25
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    • 1998
  • Remote fault diagnosis and maintenance system using general telecommunication network is necessary for an effective fault diagnosis and higher productivity of NC machine tools. In order to monitor machine tool condition and diagnose alarm states due to electrical and mechanical faults, a remote data communication system for monitoring of NC machine fault diagnosis and status is developed. The developed system consists of (1) remote communication module among NC's and host PC using PSTN. (2) 8 channels analog data sensing module, (3) digital I/O module for control or NC machine, (4) communication module between NC machine and remote data communication system via RS-232C, and (5) software man-machine interface. Diagnostic monitoring results generated through a successive type inference engine are displayed in user-friendly graphics. The validity and reliability of the developed system is verified to be a powerful commercial version on a vertical machining center through a series of experiments.

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화력발전설비 진단기술 및 전문가 시스템개발에 관한 연구 (A study on the developing the diagnosis technology and expert system in fossil power plant)

  • 백영민;정희돈;신은주
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2008년도 동계학술발표대회 논문집
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    • pp.642-648
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    • 2008
  • In order to analyze the causes of fossil power plant facilities due to a degradation and corrosion, artificial degraded materials composed of the facilities were manufactured. Various experiment were performed based on mechanical test, microstructure observation, hardness test, electrochemical potentiokinetic reactivation test(EPR) and corrosion scale thickness measurement test. The master curves were write out using Larson-Miller parameter to evaluate the degree of degradation with the above diagnosis methods. These data were applied to materials database of fossil power plant diagnosis. Finally expert system on the fossil power plant diagnosis was developed using the master curves and diagnosis algorithms.

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