• Title/Summary/Keyword: Mechanical Joining

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Trends of Researches and Technologies of Electronic Packaging Using Graphene (그래핀을 이용한 전자패키징 기술 연구 동향)

  • Ko, Yong-Ho;Choi, Kyeonggon;Kim, Sang Woo;Yu, Dong-Yurl;Bang, Junghwan;Kim, Taek-Soo
    • Journal of the Microelectronics and Packaging Society
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    • v.23 no.2
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    • pp.1-10
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    • 2016
  • This paper reports the trends of researches and technologies of electronic packaging using graphene. Electronic packaging is to provide the signal and electrical current among electronic components, to remove the heat in electronic systems or components, to protect and support the electronic components from external environment. As the required functions and performances of electronic systems or components increase, the electronic packaging has been intensively attracted attention. Therefore, technologies such as miniaturization, high density, Pb-free material, high reliability, heat dissipation and so on, are required in electronic packaging. Recently, graphene, which is a single two-dimensional layer of carbon atoms, has been extensively investigated because of its superior mechanical, electrical and thermal properties. Until now, many studies have been reported the applications using graphene such as flexible display, electrode, super capacitor, composite materials and so on. In this paper, we will introduce and discuss various studies on recent technologies of electronic packaging using graphene for solving the required issues.

Resistance Spot Weldability of Low Density Lightweight Steel according to Electrode Shape (전극 형상에 따른 저비중 경량강판의 저항 점 용접 특성)

  • Hwang, Insung;Yoon, Hyunsang;Kim, Dongcheol;Kang, Munjin;Kim, Jae Do;Kim, Young-Min
    • Journal of Welding and Joining
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    • v.35 no.2
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    • pp.52-57
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    • 2017
  • In this study, resistance spot weldability of lightweight steel with high Al contents was evaluated using various electrode shapes. The six types of electrode shape were prepared with different electrode face diameter and radius. The tensile shear tests were carried out to investigate the failure behaviors. Also, the nugget size and hardness were measured and compared with various electrode shapes. The experimental results show that the acceptable weld current region for low density lightweight steel could be obtained with 10mm electrode face diameter and 76mm electrode face radius.

A Study on Laser Welding for 3D Printed Metal Plate and Polymer (금속 3D 프린팅 소재와 폴리머 레이저접합에 관한 연구)

  • Ye, Kang-Hyun;Kim, Sung-Wook;Park, Geo-Dong;Choi, Hae-Woon
    • Journal of Welding and Joining
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    • v.34 no.4
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    • pp.23-27
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    • 2016
  • A 3D printed metal part and thermal plastic polymer part were joined by direct laser irradiation. The 3D metal part was fabricated by using DED(Direct Energy Deposition) with STS316 material. The experiment was carried out through no patterned metal surface, 3D metal printed surface and micro laser patterned surface. The most secure joining quality was obtained at the laser micro patterned surface specimen and the counterparts of polymers were PLA and PE based thermo plastics. The applied laser power was 350Watt and the distance of patterns was maintained at $150{\mu}m$. The laser line width was optimized at $450{\mu}m$ and the laser micro pattern depth was $180{\mu}m$ for the best joining quality. Based on the result analysis, the possibility of laser material joining for metal to polymer was proposed and multi-material joining will be possible in 3D laser direct material fabrication.

Effect of Curing Agent on the Curing Behavior and Joint Strength of Epoxy Adhesive (에폭시 접착제의 경화거동 및 접합강도에 미치는 경화촉매제의 영향)

  • Kim, Min-Su;Kim, Hae-Yeon;Yoo, Se-Hoon;Kim, Jong-Hoon;Kim, Jun-Ki
    • Journal of Welding and Joining
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    • v.29 no.4
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    • pp.54-60
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    • 2011
  • Adhesive bonding is one of the most promising joining methods which may substitute for conventional metallurgical joining processes, such as welding, brazing and soldering. Curing behavior and mechanical properties of adhesive joint are largely dependent on the curing agent including hardener and catalyst. In this study, effects of curing system on the curing behavior and single-lap shear strength of epoxy adhesive joint are investigated. Dihydrazide, anhydride and dicyandiamide(DICY) were chosen as hardener and imidazole and triphenylphosphine(TPP) were chosen as catalyst. In curing behavior, TPP showed the delay of the curing rate for DICY and ADH at $160^{\circ}C$, compared to imidazole catalyst due to the high curing onset/peak temperature. DICY seemed to be most beneficial in the joint strength for both steel and Al adherends, although the type of adherends affected the shear strength of epoxy adhesive joint.

A Experiment Study of Torch Distance on Automated Tandem GMA Welding System (탄뎀 가스메탈아크 용접의 토치 극간거리에 관한 실험적 연구)

  • Lee, Ji-Hye;Kim, Ill-Soo;Jung, Seong-Myeong;Lee, Jong-Pyo;Kim, Young-Su;Park, Min-Ho
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.49-55
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    • 2012
  • The tandem welding process is one of the most efficient welding processes widely used in material joining technique such as manufacturing of strong and durable structures. It facilitates high rate of joint filling with little increase in the overall rate of heat input due to the simultaneous deposition from two electrode wires. The two electrodes in tandem welding process helps in high-efficiency and high productive of welding process. In this study a automated tandem welding system is developed to determine the correlation between cathode and anode and compared with current ratio of the two electrode torch. Three different inter-electrode distances were chosen, 25mm, 35mm and 45mm to perform the experiment with three different current ratio. From the experiment results, the current ratio between two torch has a large impact on width, height and depth of penetration. In addition, a stable bead geometry is obtained when inter-electrode distance is 35mm.

An Experimental Study on Prediction of Bead Geometry for GTA Multi-pass Welding in Underhead Position (GTA 아래보기 자세 다층용접부의 비드형상 예측에 관한 실험적 연구)

  • Park, Min-Ho;Kim, Ill-Soo;Lee, Ji-Hye;Lee, Jong-Pyo;Kim, Young-Su;Na, Sang-Oh
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.53-60
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    • 2014
  • The automatic arc welding is generally accepted as the preferred joining technique and commonly chosen for assembly of large metal structures such as in areas of automotive, aircraft and shipbuilding due to its joint strength, reliability, and low cost compared to other joint processes. Recently, several mathematical models have been developed and studied for control and monitoring welding quality, productivity, microstructure and weld properties in arc welding processes. This study indicates the prediction of process parameters for the expected welding quality with accordance to the adaptive GTA welding process. Furthermore, the mathematical models is also develop to aid the selection of an optimal welding process as the generation of process controls to predict the bead geometry as a function output parameters in the GTA welding process. The developed models through this study showed comparatively excellent predicted results, and will extend to other welding processes to integrate an optimized system for the robotic welding process.

Form-joining Process with the Aid of Adhesive for Joining of a Sheet Metal Pair (접착-성형 공정을 이용한 중첩된 박판간의 결합)

  • 정창균;김태정;양동열;권순용
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.131-135
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    • 2003
  • The form-joining process (or clinching) uses a set of die and punch to impose the plastic deformation-induced geometric constraint on a sheet metal pair, But their joining strength ranges 50-70 percent of that of the resistance spot welding. In this paper, a new form-joining process with the aid of adhesive is proposed in which an epoxy adhesive is applied to a sheet metal pair, to improve joining strength. The strength and mechanical properties of the new process are discussed and compared for other joining processes.

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A study on the micro wire joining using single mode fiber laser (Single mode fiber laser를 이용한 micro wire joining에 관한 연구)

  • Park K.W.;Na S.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.663-664
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    • 2006
  • In the electronic, medical, aerospace and automobile industries, many products and parts are manufactured by joining. Recently, as these get smaller, micro joining is becoming more and more important. In this study, micro wire-to-micro wire parallel joining was performed using single mode fiber laser. Maximum power of the fiber laser is 100 W. The CCD(Charge- Coupled Device, CCD) camera to observe the specimen was made up. The objective was applied to micro joining system to make a small spot size of laser beam. In order to control the target position, micro-multi-axis-stage was set up. This paper presents results for the single mode fiber laser joining of micro wires.

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Dual Laser Beam Joining Process for Polymers in Automotive Applications to Reduce Weights (차량경량화를 위한 듀얼 레이저 에너지 플라스틱 접합의 응용)

  • Han, Sang Bae;Choi, Hae Woon
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.23-27
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    • 2013
  • Laser heat source was used for automotive interior and exterior parts to reduce weights. Typically, 900's nm wavelength of laser has been widely used for polymer joining, however, the transmittance of the laser beam thorough clear polymers such as PMMA or PC has been an issue to overcome. To solve this issue, 1,940nm laser was applied on the clear polymer for the better absorption and 900nm laser beam was used for main laser for the joining. Conventional Gaussian or Elliptical heat source approximation has limitation in polymer which had deeper skin depth where major laser beam absorbs. To accurately simulate the physical laser beam absorption and joining optical properties were experimentally measured for the computer FEM simulation. The simulation results showed close correlation between theoretical and experimental results. The developed laser process is expected to increase productivity and gap closing which can cause failure of joining in laser material processing.

The Analysis of Welding Deformation in Arc-spot Welded Structure (II) - Displacement Monitoring and Deformation Analysis - (아크 점용접 구조물의 정밀 용접 열변형 해석에 관한 연구 (II) - 변위 모니터링 및 변형 모델 정립 -)

  • 장경복;조상명
    • Journal of Welding and Joining
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    • v.21 no.4
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    • pp.80-86
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    • 2003
  • Arc-spot welding is generally used in joining of precise parts such as case and core in electric compressor. It is important to control joining deformation in electric compressor because clearance control of micrometer order is needed for excellent airtightness and anti-nose. The countermeasures for this deformation in field have mainly been dependent on rule of try and error by operator's experience because of productivities. For control this deformation problem without influence on productivities, development of exact simulation model should be needed. In this study, on the basis of previous study, the analysis model io predict deformation of precise order in arc-spot welded structure with non-uniform stiffness is brought up through feedback and tuning between monitoring data and analysis results. For this, deformation monitoring system was built and boundary condition considering mechanical melting temperature was applied.