DOI QR코드

DOI QR Code

차량경량화를 위한 듀얼 레이저 에너지 플라스틱 접합의 응용

Dual Laser Beam Joining Process for Polymers in Automotive Applications to Reduce Weights

  • 투고 : 2013.08.06
  • 심사 : 2013.08.16
  • 발행 : 2013.08.31

초록

Laser heat source was used for automotive interior and exterior parts to reduce weights. Typically, 900's nm wavelength of laser has been widely used for polymer joining, however, the transmittance of the laser beam thorough clear polymers such as PMMA or PC has been an issue to overcome. To solve this issue, 1,940nm laser was applied on the clear polymer for the better absorption and 900nm laser beam was used for main laser for the joining. Conventional Gaussian or Elliptical heat source approximation has limitation in polymer which had deeper skin depth where major laser beam absorbs. To accurately simulate the physical laser beam absorption and joining optical properties were experimentally measured for the computer FEM simulation. The simulation results showed close correlation between theoretical and experimental results. The developed laser process is expected to increase productivity and gap closing which can cause failure of joining in laser material processing.

키워드

참고문헌

  1. C. Lee, S. Nam, H. Shin[Co-authors] : Ministry of Science and Technology, Korea Institute of Science and Technology Information[Co-editor], Laser Processing Technology Trends, (2006) (in Korean)
  2. J. Yoo, C. Lee, H. Choi, Hybrid Process for Polymer Welding, Journal of Korean Society of Laser Processing, 28-3 (2010), 47-53 (in Korean) https://doi.org/10.5781/KWJS.2010.28.3.042
  3. J. Lee, J. Seo, D. Shin, S. Kim : Trend of Laser Assisted Machining, Journal of Korean Society of Laser Processing, 10-1 (2007), 1-10 (in Korean)
  4. J. Seo, Y. Han : Laser Welding in Automotive Industry, Journal of KWS, 12-2 (1994), 49-63 (in Korean)
  5. H. Shin, H. Choi, S. Kim, Hybrid process for lubricant groove on linear guides, Int. J. Adv. Manf. Technol., 46 (2010), 1001-1008 https://doi.org/10.1007/s00170-009-2169-6
  6. M. Seo, K. Ryu, Y. Hong, S. Moon, K. Nam : Study on Laser Transmission Welding of Thermoplastics, Optical Society of Korea Summer Meeting 2004, 7.8-9 (2004), 136-137(in Korean)
  7. S. Han, S. Han, S. Kim : A Review on Plastic Welding Technology with Diode Laser, Journal of KWJS, 26-4 (2008), 14-20 (in Korean) https://doi.org/10.5781/KWJS.2008.26.4.014
  8. D. Cho, C. Jung, I. Jang, S. Do : The study on the optimization of the laser welding for plastic, Proceedings of the Korean Society of Laser Processing annual spring Conference, (2008), 189-192 (in Korean)
  9. MatWeb, (Polycarbonate material properties), www.matweb.com
  10. MatWeb, (ABS material properties), www.matweb. com
  11. Hecht, E. : Hecht Optics, Addison Wesley, forth edition, 129-135
  12. www.eurovision.co.kr, tehcnical brochure

피인용 문헌

  1. Design of energy optimization for laser polymer joining process vol.75, pp.9-12, 2014, https://doi.org/10.1007/s00170-014-6241-5