• Title/Summary/Keyword: Mechanical Friction

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A Study on Rolling Friction Characteristics of Magneto-Rheological Elastomer under Magnetic Fields (자기장 영향에 따른 자기유변탄성체의 구름 마찰 특성 연구)

  • Lian, Chenglong;Lee, Kwang-Hee;Kim, Cheol-Hyun;Lee, Chul-Hee
    • Tribology and Lubricants
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    • v.30 no.4
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    • pp.234-239
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    • 2014
  • Magneto-rheological elastomer (MR elastomer) is a smart material, because it has mechanical properties that change under a magnetic field. An MR elastomer changes its stiffness characteristics when the inner particles (iron particles) align along the direction of a magnetic field. There has been much research to make use of this characteristic to control vibration issues in various mechanical systems, such as for mounting systems in the automotive field, home appliances, etc. Furthermore, the friction and wear properties of MR elastomer have been studied, as these relate to the durability of the material needed to meet engineering requirements. Rolling friction (or rolling resistance) is one of these friction properties, but has not yet been studied in the context of MR elastomers. In this study, an MR elastomer is fabricated in the shape of a hollow cylinder to evaluate the rolling friction characteristic under a magnetic field. The test apparatus is setup and a strain gauge is used to calculate the rolling resistance under test conditions. Permanent magnets are used to supply the magnetic field during tests. The load and rolling speed conditions are also considered for the tests. The test results show that rolling friction characteristic has a different trend under different magnetic field, load, and rolling speed conditions. It is assumed that the stiffness change of an MR elastomer under a magnetic field has an effect on the rolling friction characteristic of the MR elastomer. For the future work, the rolling friction characteristics of MR elastomers will be controlled by adjusting the strength of the magnetic field using electromagnets.

Position Control of Servo Systems Using Feed-Forward Friction Compensation (피드포워드 마찰 보상을 이용한 서보 시스템의 위치 제어)

  • Park, Min-Gyu;Kim, Han-Me;Shin, Jong-Min;Kim, Jong-Shik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.5
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    • pp.508-513
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    • 2009
  • Friction is an important factor for precise position tracking control of servo systems. Servo systems with highly nonlinear friction are sensitive to the variation of operating condition. To overcome this problem, we use the LuGre friction model which can consider dynamic characteristics of friction. The LuGre friction model is used as a feed-forward compensator to improve tracking performance of servo systems. The parameters of the LuGre friction model are identified through experiments. The experimental result shows that the tracking performance of servo systems with higherly nonlinear friction can be improved by using feed-forward friction compensation.

Effects of Temperature on Tribological Properties of Polymer Material (온도 조건에 따른 폴리머 소재의 트라이볼로지 특성 연구)

  • Chi-Yoon An;Dae-Eun Kim
    • Tribology and Lubricants
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    • v.39 no.6
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    • pp.262-267
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    • 2023
  • Research to replace metal mechanical elements with polymer materials has recently accelerated. However, polymers exhibit less favorable mechanical properties than metal materials, and are often easily worn-out owing to frictional heat when their mechanical elements contact while in relative motion. Therefore, research on the polymer tribological properties is required to employ polymer materials in mechanical elements operating under harsh conditions. In this study, we examine the effect of mechanical part operating temperatures on the material friction and wear characteristics of polymer materials. We conduct ball-on-disk friction tests under dry conditions at various temperatures, using a metal ball with high hardness and a polymer as the counter surface. Each test is repeated at least three times to ensure the reliability of the test results. Before the friction test, we analyze the surface hardness and roughness of each polymer specimen; after the friction test, we use a three-dimensional confocal microscope to compare and analyze the polymer specimen wear characteristics. Based on this study, we systematically elucidate the polymer material tribological characteristics. This information should be useful for selecting and utilizing polymer materials at various temperatures.

Testing of Mechanical Properties on Dissimilar Metal Friction Welds (異性材料 마찰용접부의 기계적 성질검사)

  • 나석주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.1
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    • pp.41-47
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    • 1984
  • Increase of the requirements on quality of welded structures necessitates the improvement of known inspection methods and the introduction of progressive new techniques. Non-destructive methods are the most advanced, but there are considerable difficulties in using the methods of radiography with electromagnetic rays and ultrasonic testing in the inspection of dissimilar metal friction welds, because their physical and mechanical properties are changed very rapidly at the interface. The values of simple mechanical test for dissimilar metal friction welds have always been dubious, as the strength of the bond is often greater than that of the softer materials being jointed. Thus, in this paper some conventional mechanical testing methods are examined in an attempt to determine a technique for dissimilar metal friction welds, which will give a reliable quantitative indication of the weld quality. From the considered static and dynamic testing methods the impact bending test on unnotched and notched specimens are the most sensitive to find out the small joining defects in the interface.

Friction Heating Effect Considering Contact Area in TFC slider (슬라이더-디스크 접촉 영역에서의 마찰열에 의한 영향 연구)

  • Choi, Jonghak;Yoon, Joo Young;Park, Young-Pil;Park, No-Cheol
    • Transactions of the Society of Information Storage Systems
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    • v.11 no.1
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    • pp.11-15
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    • 2015
  • In HDD industry, many technologies have been developed and investigated as means to increase the areal density of drives. Thermal flying-height control has been considered and widely applied in current HDD. When contact occur between TFC slider and disk, the slider has a friction heating induced by highly rotated disk. Moreover, because of the friction heating, additional protrusion of slider can occur. The additional protrusion in contact situation can be a severe effect on head part of slider and disk. Therefore, in this paper, we analyze the friction heating and additional protrusion in contact situation.

Study on the Friction Characteristics of Circular bead and rectangular bead in Drawbead Forming of Cold Rolled Steels for Automotive Parts (자동차용 냉간압연재의 드로우비드 성형시 비드 형상별 마찰특성에 관한 연구)

  • Kim D. W.;Kim W. T.;Lee D. H.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.137-144
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    • 2004
  • The drawbead is one of the most important factors in sheet metal forming for automotive parts. So clarifying the friction characteristics between sheets and drawbead is essential to improve the formability of sheet metal. Therefore in this study, drawbead friction test was performed at circular shape bead and rectangular shape bead. The results show that the tendency of drawing force for rectangular bead is nearly similar with circular bead and the drawing force is nearly proportional to friction coefficient.

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Tracking Control of Mechanical Systems with Partially Known Friction Model

  • Yang, Hyun-Suk;Martin C. Berg;Hong, Bum-Il
    • Transactions on Control, Automation and Systems Engineering
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    • v.4 no.4
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    • pp.311-318
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    • 2002
  • Two adaptive nonlinear friction compensation schemes are proposed for second-order nonlinear mechanical systems with a partially known nonlinear dynamic friction model to achieve asymptotic position and velocity tracking. The first scheme has auxiliary filtered states so that a simple open-loop observer can be used. The second one has a dual-observer structure to estimate two different nonlinear aspects of the friction state. Conditions for the parameter estimates to converge to the true parameter values are presented. Simulation results are utilized to show control performance and to demonstrate the convergence of the parameter estimates to their true values.

Friction Characteristics Between Vane and Rolling Piston in a Rotary Compressor Used for Refrigeration and Air-Conditioning Systems

  • Cho, Ihn-Sung;Baek, Il-Hyun;Oh, Seok-Hyung;Jung, Jae-Youn
    • KSTLE International Journal
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    • v.9 no.1_2
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    • pp.17-21
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    • 2008
  • The rolling piston type rotary compressor has been widely used for refrigeration and air-conditioning systems due to its compactness and high-speed operation. The present study is one of studies to maximize the advantages of refrigerant compressors. In addition, because friction characteristics of the critical sliding component is essential in the design of refrigerant compressors, the present study also analyzed the lubrication characteristics of a rotary compressor used for refrigeration and air-conditioning systems. In order to measure the friction force between the vane and the rolling piston, an experimental apparatus known as the Pin-on-Disk was used. Load is applied by the hydraulic servo valve controlling the pressure of the hydraulic cylinder. The results showed that the rotational speed of the shaft, the operating temperature, and the discharge pressure significantly influenced the friction force between the vane and the rolling piston.

Frictional Characteristics of Silicon Surface with Micro-dimple Pattern (딤플 패턴이 있는 실리콘 표면의 마찰특성)

  • Yoo, Shin Sung;Heo, Yoon-Young;Kim, Dae-Eun
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.5
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    • pp.451-457
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    • 2014
  • Surface roughness of mechanical components is an important factor which affects the tribological phenomena. Various surface patterns have been applied to surfaces to improve the tribological characteristics of mechanical components. In this work, the friction reduction effect of micropatterns on silicon was investigated. For this purpose, micro-dimple patterns were fabricated on silicon wafer by DRIE process. In the friction experiments silicone oil was used as lubricant. Also, the lubricant was cleaned to simulate a lubricant depleted condition. In depleted lubricated condition, friction coefficient of micro-pattern specimens was lower than specimens without micro-patterns. It was found that friction reduction effect of micro-pattern could be successfully maintained even after cleaning the lubricant on the surface.

Effects of Friction Energy on Polishing Results in CMP Process (CMP 공정에서 마찰에너지가 연마결과에 미치는 영향)

  • Lee, Hyun-Seop;Park, Boum-Young;Kim, Goo-Youn;Kim, Hyoung-Jae;Seo, Heon-Deok;Jeong, Hae-Do
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.11
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    • pp.1807-1812
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    • 2004
  • The application of chemical mechanical polishing(CMP) has a long history. Recently, CMP has been used in the planarization of the interlayer dielectric(ILD) and metal used to form the multilevel interconnections between each layers. Therefore, much research has been conducted to understand the basic mechanism of the CMP process. CMP performed by the down force and the relative speed between pad and wafer with slurry is typical tribo-system. In general, studies have indicated that removal rate is relative to energy. Accordingly, in this study, CMP results will be analyzed by a viewpoint of the friction energy using friction force measurement. The results show that energy would not constant in the same removal rate conditions