• 제목/요약/키워드: Mechanical Error Analysis

검색결과 849건 처리시간 0.023초

Error Analysis of a Parallel Mechanism Considering Link Stiffness and Joint Clearances

  • Park, Woo-Chun;Song, Jae-Bok;Daehie Hong;Shim, Jae-Kyung;Lim, Seung-Reung;Kyungwoo Kang;Park, Sungchul
    • Journal of Mechanical Science and Technology
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    • 제16권6호
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    • pp.799-809
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    • 2002
  • In order to utilize a parallel mechanism as a machine tool component, it is important to estimate the errors of its end-effector due to the uncertainties in parts. This study proposes an error analysis for a new parallel device, a cubic parallel mechanism. For the parallel device, we consider two kinds of errors. One is a static error due to link stiffness and the other is a dynamic error due to clearances in the parts. In this study, we propose a stiffness model for the cubic parallel mechanism under the assumption that the link stiffness is a linear function of the link length. Also, from the fact that the errors of u-joints and spherical joints are changed with the direction of force acting on the link, they are regarded as a part of link errors, and then the error model is derived using forward kinematics. Lastly, both the error models are integrated into the total error, which is analyzed with a test example that the platform moves along a circular path. This analysis can be used in predicting the accuracy of other parallel devices.

Error Model and Accuracy Analysis of a Cubic Parallel Device

  • Lim, Seung-Reung;Park, Woo-Chun;Song, Jae-Bok;Daehie Hong
    • International Journal of Precision Engineering and Manufacturing
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    • 제2권4호
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    • pp.75-80
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    • 2001
  • An error analysis is very important to estimate performance of a precision machine. This study proposes an error analysis for a new parallel device, a cubic parallel device. The cubic parallel manipulator has error sources including upper and lower universal joint errors due to the directional changes in the link and actuation errors. The maximum errors of the end effector are affected by the axial direction changes of each links and the clearances of the universal joints when the parallel manipulator is moving along a path. It is found that the changes of errors mostly occur at the positions where the directions of exerting link forces shift. The error analysis is based on an error model formed from the relation between the universal point errors and the end-effector accuracy. The analysis method can be also used in predicting the accuracy of other parallel devices.

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민감도 해석기구를 이용한 4절기구의 기계적 오차해석 (Application of the Concept of a sSnsitivity Linkage for the Analysis of Mechanical Error in 4-Bar Mechanism)

  • 신재균;최홍석
    • 대한기계학회논문집A
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    • 제20권5호
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    • pp.1508-1515
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    • 1996
  • The method of utilizing sensitivity linkages for the analysis of mechanical errors are proposed. As sources of the mechanical error, tolerances in the link length and clearances in thejoints are considered. It is demonstrated that the problem of calculating mechanical errors of a 4-bar mechanism can be transformed into a problem of conventeional velocity analysis of a sensitivity linkage. As a result of the present study, it is found and proved that the mechanical error of the output angle in the 4-Bar mechaism is represented as a simple harmonic function with respect to the relative position of the pin on the clearance circle. Also the vector representing the mechanical error of a coupler point makes, in general, an ellipse as the relative angle varies on the clearance circle. With these results we can better identify the characteristic of the mechanical errors in linkages.

윤활특성을 고려한 사절경로 발생기구의 기계적 오차해석 및 공차설계 (Mechanical Error Analysis and Tolerance Design of A Four-Bar Path Generator With Lubricated Joints)

  • 최진호;이세정;최동훈
    • 대한기계학회논문집A
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    • 제21권2호
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    • pp.327-336
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    • 1997
  • This paper addresses an analytical approach to the mechanical error analysis and tolerance design of a four-bar path generator with lubricated joints. The mobility method is applied to consider lubrication effects and the four-bar path generator is stochastically modeled by using the clearance vector model for methanical error analysis. To show the validity of the proposed method, the mechanical errors obtained by applying the method to a four-bar path generator are compared with those by Monte Carlo simulation. Based on this analytical method, an optimal tolerance design problem is formulated and solved for the four-bar path generator.

Mechanical Error Analysis of Disk Cam Mechanisms with a Flat-Faced Follower

  • Chang Wen-Tung;Wu Long-Iong
    • Journal of Mechanical Science and Technology
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    • 제20권3호
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    • pp.345-357
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    • 2006
  • By employing the concept of equivalent linkage, this paper presents an analytical method for analyzing the mechanical errors of disk cam mechanisms with a flat-faced follower. The resulting error equations do not really involve the location of the curvature center of the cam profile, and locating the curvature center of the cam profile is not essential. The resulting errors are significantly affected by the pressure angle, and the smaller pressure angle will result in the smaller mechanical error. In the worst case, owing to the joined effects of various design parameters, the accuracy of the follower motion may degrade considerably. For the oscillating follower case, all acceleration error functions have a sudden change at every beginning and at every end of the motion even though the theoretical follower displacement is cycloidal motion.

육면형 병렬기구에서의 조인트 오차의 영향 (Effect of Joint Errors in a Cubic Parallel Device)

  • 임승룡;최우천;송재복;홍대희
    • 한국정밀공학회지
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    • 제18권6호
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    • pp.87-92
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    • 2001
  • An error analysis is very important for a precision machine to estimate its performances. This study proposes a new parallel device, cubic parallel manipulator. Errors of the proposed cubic parallel manipulator include upper and down universal joint errors, due to the directional changes in the forces in the links, and actuation errors. An error analysis is presented based on an error model formed through the relation between the universal joint errors of the cubic parallel manipulator and the end effector accuracy. The analysis shows that the method can be used in predicting the accuracy of other cubic parallel devices.

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Influence of Manufacturing Errors on the Dynamic Characteristics of Planetary Gear Systems

  • Cheon, Gill-Jeong;Park, Robert G. er
    • Journal of Mechanical Science and Technology
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    • 제18권4호
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    • pp.606-621
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    • 2004
  • A dynamic analysis using a hybrid finite element method was performed to characterize the effects of a number of manufacturing errors on bearing forces and critical tooth stress in the elements of a planetary gear system. Some tolerance control guidelines for managing bearing forces and critical stress are deduced from the results. The carrier indexing error for the planet assembly and planet runout error are the most critical factors in reducing the planet bearing force and maximizing load sharing, as well as in reducing the critical stress.

다공매체를 통과하는 유동문제의 유한요소해석과 부분해석후 오차계산 (Finite Element Analysis and Local a Posteriori Error Estimates for Problems of Flow through Porous Media)

  • 이춘열
    • 대한기계학회논문집A
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    • 제21권5호
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    • pp.850-858
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    • 1997
  • A new a posteriori error estimator is introduced and applied to variational inequalities occurring in problems of flow through porous media. In order to construct element-wise a posteriori error estimates the global error is localized by a special mixed formulation in which continuity conditions at interfaces are treated as constraints. This approach leads to error indicators which provide rigorous upper bounds of the element errors. A discussion of a compatibility condition for the well-posedness of the local error analysis problem is given. Two numerical examples are solved to check the compatibility of the local problems and convergence of the effectivity index both in a local and a global sense with respect to local refinements.

Error analysis for time-in-flight laser range finder with multiple toe amplitude modulation

  • Matsumoto-Moriyama, Masao;Mima, Kazuhiko;Ishimatsu, Takakazu
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국제학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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    • pp.554-557
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    • 1993
  • The error analysis for the Time-in-Flight Laser Range Finder with Multiple Tone Amplitude Modulation relevant to the phase detection error is made. The distance can be estimated to solve the formulate which express the relationship between the absolute distance from the range finder to the object and the wavenumbers and the phases of the modulated waves by the optimization technique. The main cause of the estimation error can be considered as the phase detection error induced from the amplitude modulator and the phase detector. To clarify the phase detection error and the optimal amplitude frequency set, the numerical analysis are made.

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3차원 좌표측정기(CMM)의 오차방정식 유도에 관한 연구 (A Study on the Volumetric Error Equation of Coordinate Measuring Machines and their Application)

  • 이응석
    • 대한기계학회논문집
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    • 제19권6호
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    • pp.1545-1553
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    • 1995
  • For general geometry of Coordinate Measuring Machine (CMM), volumetric error equation including 21 systematic error components was showed using vector expression. Different types of CMM listed on an international standard (BS 6808) were classified according to their geometry, and the general volumetric error equation was used for the CMMs. Application of volumetric error equation was also introduced, such as position error compensation, error equation of CNC-machine and parametric error analysis, etc.